Apparatus for forming field joints on plastic coated pipe

• US 6,059,319 A
• Filed: 06/03/1998
• Issued: 05/09/2000
• Est. Priority Date: 04/21/1998
• Status: Expired due to Fees

• Current Assignee: World Fusion Limited
• Original Assignee: FloaTEC LLC
• Inventors: Wyke, Richard L.
• Primary Examiner(s): Browne, Lynne H.
• Assistant Examiner(s): BINDA, GREGORY JOHN
• Application Number:
  US09/089,997
• Time in Patent Office: 706 Days
• Field of Search: 219/534, 219/535, 219/537, 219/541, 219/633, 439/100, 439/577, 285/21.2, 285/45, 285/55, 285/294.2, 285/294.4, 285/381.1
• US Class Current: 285/21.2
• CPC Class Codes: B29C 63/06 around tubular articles
• CPC Class Codes: B29C 65/344 being a woven or non-woven fabric or being a mesh
• CPC Class Codes: B29C 65/3452 forming a sleeve, e.g. a wrap-around sleeve
• CPC Class Codes: B29C 65/3468 characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special electrical connectors of windings B29C65/3668 takes precedence
• CPC Class Codes: B29C 65/3476 being metallic
• CPC Class Codes: B29C 66/12821 comprising at least two overlap joint-segments
• CPC Class Codes: B29C 66/1284 comprising at least one butt joint-segment
• CPC Class Codes: B29C 66/4322 by joining a single sheet to itself B29C66/4332 takes precedence
• CPC Class Codes: B29C 66/496 using a support which remains in the joined object
• CPC Class Codes: B29C 66/5221 for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
• CPC Class Codes: B29C 66/5326 said single elements being substantially flat
• CPC Class Codes: B29C 66/72321 consisting of metals or their alloys
• CPC Class Codes: B29L 2009/00 Layered products
• CPC Class Codes: B29L 2023/225 Insulated
• CPC Class Codes: F16L 13/0272 having an external coating
• CPC Class Codes: F16L 58/181 for non-disconnectible pipe joints in general F16L13/00

Abstract

A system and apparatus for sealing an uncoated portion of a length of plastic-coated pipe are disclosed. The system comprises a thermoplastic piece shaped to conform to the uncoated portion and overlap the pipe coating at an interface surrounding the uncoated portion, the piece including a heat-generating trace adjacent to its edges and the heat-generating trace including a plurality of trace leads extending therefrom. The system further comprises a clamp for applying pressure to the interface, the clamp including at least two compression bands and a cross member, each of the compression bands and the cross member including a plurality of power leads, each of the power leads corresponding to one of the trace leads. The power leads preferably automatically are placed into electrical contact with said trace leads when the clamp is applied over the thermoplastic piece.

Claims

1. An apparatus for sealing a cover onto an uncoated portion of a plastic-coated pipe, the cover contacting the plastic coating at an interface and including a heat-generating trace in the vicinity of the interface and said heat-generating trace including a plurality of trace leads extending therefrom, comprising:

a releasable clamp for applying a compression force to the interface, said clamp including a pair of compression bands connected by a cross member, each of said compression bands including a releasable tensioning latch;

a plurality of electrical power leads supported on said clamp and positioned so as to correspond to the trace leads such that when said power leads contact the trace leads and power is supplied to said power leads, sufficient heat is generated in the trace to fuse the cover to the coating at the interface.

2. The apparatus according to claim 1 wherein said clamp includes a resilient lining on its inner surface.

3. The apparatus according to claim 1 wherein each said compression band supports at least four power leads.

4. The apparatus according to claim 1 wherein each said compression band supports at least six power leads.

5. The apparatus according to claim 1 wherein each compression band supports an even number of power leads and adjacent power leads on each compression band are of opposite polarity.

6. The apparatus according to claim 1, further including at least a pair of leads for supplying power to a portion of the interface that is under said cross member.

7. The apparatus according to claim 1 wherein electrical connection between the trace leads and said power leads is effected by clamping said clamp so as to apply pressure at the interface.

8. A system for sealing an uncoated portion of a length of plastic-coated pipe, comprising:

a thermoplastic piece shaped to conform to the uncoated portion and overlap the pipe coating at an interface surrounding the uncoated portion, said piece including a heat-generating trace affixed to said piece adjacent its edges, said heat-generating trace including a plurality of trace leads extending therefrom; and

a clamp for applying a radial compression force to said interface,

wherein said clamp includes at least two compression bands and a cross member, each of said compression bands including a plurality of power leads, each of said power leads corresponding to one of said trace leads.

9. A system for sealing an uncoated portion of a length of plastic-coated pipe comprising:

a thermoplastic piece shaped to conform to the uncoated portion and overlap the pipe coating at an interface surrounding the uncoated portion, said piece including a heat-generating trace affixed to said piece adjacent its edges, said heat-generating trace including a plurality of trace leads extending therefrom; and

a clamp for applying a radial compression force to said interface,

wherein said clamp comprises at least one compression band, said at least one compression band supporting an even number of lower leads, adjacent power leads on said compression band being of opposite polarity.

10. A system for sealing an uncoated portion of a length of plastic-coated pipe, comprising:

a thermoplastic piece shaped to conform to the uncoated portion and overlap the pipe coating at an interface surrounding the uncoated portion, said piece including a heat-generating trace affixed to said piece adjacent its edges, said heat-generating trace including a plurality of trace leads extending therefrom; and

a clamp for applying a radial compression force to said interface, said clamp comprising at least two compression bands,

wherein each of said compression bands supports at least four power leads.

11. A system for sealing an uncoated portion of a length of plastic-coated pipe comprising:

a thermoplastic piece shaped to conform to the uncoated portion and overlap the pipe coating at an interface surrounding the uncoated portion, said piece including a heat-generating trace affixed to said piece adjacent its edges, said heat-generating trace including a plurality of trace leads extending therefrom; and

a clamp for applying a radial compression force to said interface,

wherein said clamp has an outer surface and an inner surface and said inner surface includes electrical power contacts that electrically contact said trace leads automatically when said clamp applies pressure to said interface.

12. A system for scaling an uncoated portion of a length of plastic-coated pipe, comprising:

a thermoplastic piece shaped to conform to the uncoated portion and overlap the pipe coating at an interface surrounding the uncoated portion, said piece including a heat-generating trace affixed to said piece adjacent its edges, said heat-generating trace including a plurality of trace leads extending therefrom; and

a clamp for applying a radial compression force to said interface,

wherein said clamp is fastened with a releasable latch.