Damped blade having a single coating of vibration-damping material

• US 6,059,533 A
• Filed: 05/22/1998
• Issued: 05/09/2000
• Est. Priority Date: 07/17/1997
• Status: Expired due to Term

• Current Assignee: Alliedsignal Inc. (Honeywell International Inc.)
• Original Assignee: Alliedsignal Inc. (Honeywell International Inc.)
• Inventors: Morris, Terry, Chen, Bob, Pollitt, Stan, Stoker, Eric, Doshi, Ramish
• Primary Examiner(s): Look, Edward K.
• Assistant Examiner(s): NGUYEN, NINH H
• Application Number:
  US09/083,822
• Time in Patent Office: 718 Days
• Field of Search: 415/119, 415/200, 416/229 A, 416/241 B, 416/241 R, 416/500, 427/450, 427/451, 427/422
• US Class Current: 416/241.00B
• CPC Class Codes: C23C 4/02 Pretreatment of the material to be coated, e.g. for coating on selected surface areas
• CPC Class Codes: C23C 4/06 Metallic material
• CPC Class Codes: F01D 5/16 for counteracting blade vibration
• CPC Class Codes: F01D 5/286 Particular treatment of blades, e.g. to increase durability or resistance against corrosion or erosion F01D5/288 takes precedence
• CPC Class Codes: F01D 5/288 Protective coatings for blades
• CPC Class Codes: F04D 29/668 damping or preventing mechanical vibrations
• CPC Class Codes: Y10S 416/50 Vibration damping features

Abstract

A vibration damped turbo-machine blade includes a shot peened metallic substrate which provides a shape for the blade. Carried on the metallic substrate and bonded to an outer surface of this substrate is a singular ceramic coating of a damping material. The substrate may be made of forged titanium, and the coating may be made of a ceramic material including cobalt at a weight percentage of from about 13% to about 21%, with the balance of the ceramic material being substantially all tungsten carbide.

Claims

1. A turbo-machine blade comprising:

a metallic substrate defining a metallic surface; and

a singular layer of damping material bonding to said metallic surface and defining an interface therewith, said single layer of damping material extending outwardly of said metallic surface to define an outer surface for said blade, said single layer of damping material extending from said interface to said outer surface substantially homogeneously, said layer being thinnest at a root radius area of the blade.

2. The blade as claimed in claim 1 in which said metallic substrate is formed of forged titanium.

3. The blade as claimed in claim 1 in which said forged titanium is Ti 6Al-4V alloy.

4. The blade as claimed in claim 1 wherein said substrate has residual compressive strength.

5. The blade as claimed in claim 1 in which said layer of damping material has a thickness between said metallic surface and said outer surface in the range from about 0.001 inch to about 0.008 inch.

6. The blade as claimed in claim 1 in which said layer of damping material is formed from a material comprising tungsten carbide.

7. The blade as claimed in claim 1 in which said layer of damping material is formed from a material including cobalt at a weight percentage of from about 13% to about 21%, with the balance being substantially all tungsten carbide.

8. The blade as claimed in claim 1, wherein the layer does not cover a tip surface of the blade.

9. A method of providing a damped blade, said method comprising steps of:

providing a blade substrate of a metallic material, said blade substrate defining a metallic surface;

creating a residual compressive strength in the substrate; and

applying and bonding to said metallic surface a singular layer of damping material while using said damping material to define an interface with said metallic material, and extending said single layer of damping material homogeneously outwardly of said metallic surface to define an outer surface for said blade, said layer being thinnest at a root radius area of the blade.

10. The method of claim 9, wherein the residual compressive strength is created by shot peening said outer surface of said blade metallic substrate.

11. The method of claim 9, further including the step of applying said damping material layer over said metallic surface to a thickness in the range of from about 0.001 inch to about 0.008 inch.

12. The method of claim 9, further including the step of forming said layer of damping material from a material consisting essentially of cobalt at a weight percentage of from about 13% to about 21%, with the balance being substantially all tungsten carbide.

13. The method of claim 9 wherein said layer of damping material is applied to said metallic surface using a thermal spray process.

14. A rotating component of a turbo-machine, the component comprising a central hub;

and a plurality of blades extending outward from the hub, at least one of the blades including;

a shot peened metallic substrate providing a shape for said blade;

said metallic substrate carrying a singular ceramic vibration damping coating;

said singular ceramic vibration damping coating defining two interfaces, one of said two interfaces being defined with said metallic substrate, and the other of said two interfaces being defined by said singular ceramic layer of damping material as an outer surface of said vibration damped blade, said singular ceramic vibration damping coating being substantially homogeneous between said two interfaces and being free of interior sub-layer interfaces, said coating being thinnest at a root radius area of the blades.

15. The component as claimed in claim 14 in which said singular ceramic damping coating has a thickness between said metallic substrate and said outer surface in the range from about 0.001 inch to about 0.008 inch.

16. The component as claimed in claim 14 in which said singular ceramic damping coating is formed from a ceramic material including cobalt at a weight percentage of from about 13% to about 21%, with the balance being substantially all tungsten carbide.

17. The component as claimed in claim 16, wherein said singular ceramic damping coating has an ASTM E-384 microhardness of at least 900 HV 300.

18. The component as claimed in claim 14, wherein the coating does not cover a tip surface of the blade.