Compression bone staple apparatus and method

• US 6,059,787 A
• Filed: 04/26/1999
• Issued: 05/09/2000
• Est. Priority Date: 04/26/1999
• Status: Expired due to Term

• Current Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Drew Allen
• Inventors: Allen, Drew
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): TRINH, HOA B
• Application Number:
  US09/299,285
• Time in Patent Office: 379 Days
• Field of Search: 606/75, 606/77, 606/76, 606/72, 606/60, 411/450, 411/456, 411/457, 411/458, 411/459, 411/460
• US Class Current: 606/75
• CPC Class Codes: A61B 17/0642 for bones, e.g. for osteosynthesis or connecting tendon to bone
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/0682 for applying U-shaped staples or clamps, e.g. without a forming anvil
• CPC Class Codes: A61B 17/1227 Spring clips

Abstract

A method and apparatus for interosseous bone fixation uses a compression staple, generally U-shaped, having a pair of legs with sharp front ends and proximal ends interconnect by a bridge portion that is resilient and bowed, the staple having an initial configuration and capable of a tensioned configuration by spreading apart the legs by a certain amount causing the curvature of the bowed bridge to lessen and the legs urged towards each other with certain compressive spring force. A staple applicator supports and guides the staple and positions the tensioned staple with its pointed ends forward, adjacent an ejection port at the front of the applicator. A powered strike member is mounted for longitudinal movement and has a front end that will strike the rear of the tensioned staple with percussive force and eject it in tensioned configuration from the applicator.

Claims

1. A stapling method for fastening a first bone segment to a second bone segment, said first bone segment having an end to be connected to an end of said second bone segment said method including the steps of:

a) positioning the end of said first bone segment in face-to-face adjacent relationship with the end of said second bone segment;

b) providing a generally U-shaped staple having a pair of spaced apart legs with sharp free ends and distal other ends interconnected by a bridge that has at least one resilient curved portion;

c) spreading apart said staple legs by a predetermined amount so as to lessen the curvature of said curved portion and to bring said staple to a tensioned configuration in which one leg is resiliently urged towards the other;

d) holding said staple in its tensioned configuration and positioning said tensioned staple with legs generally parallel, and each of the sharp ends of said legs aligned respectively with a spot on the surface of said first and second bone segments; and

e) driving and embedding the legs of said tensioned staple into said bone segments and releasing said staple, whereby the opposing faces of the bone segments are caused to be pressed into engagement with a predetermined amount of compressive force.

2. A method as defined in claim 1 wherein the step of driving and embedding of said staple legs is effected by percussion.

3. A method as defined in claim 1 wherein said legs are driven into said bone segments along generally straight, non-divergent paths.

4. A method as defined in claim 1 wherein said legs are held parallel to each other.

5. A method as defined in claim 1 wherein said staple has an initial untensioned condition and said step of spreading apart said legs includes engaging the legs of said staple in its untensioned condition and then moving said staple so that said legs slidably follow a divergent path.

6. A method as defined in claim 1 wherein said staple has an initial untensioned condition and said step of spreading apart said legs includes engaging the legs of said staple in its untensioned condition, and directly moving said legs apart by a predetermined amount.

7. Bone staple applicator for a generally U-shaped staple having a first and a second generally parallel spaced-apart legs with sharp free ends and proximal ends interconnected by a bridge element that has at least one resilient arcuate portion, and said staple having a rear end portion and an initial configuration and capable of a tensioned configuration in which said legs are spread apart from each other by a certain amount whereby the curvature of said resilient arcuate portion is lessened and said spaced-apart legs urged towards each other by certain spring force;

said staple applicator including;

a) a longitudinally extending body with a front end and a rearward end, and including;

i) means on said body front end for supporting said staple with the sharp ends of its legs forwardly disposed, and for guiding longitudinal movement of said staple and adapted to receive said staple in its initial configuration and for spreading said legs apart by a predetermined amount and holding said staple in its tensioned configuration; and

ii) ejection means mounted to said body and having a front portion for striking the rear ends of said tensioned staple with percussive force to drive said tensioned staple forwardly from said guide means.

8. Apparatus as defined in claim 7 wherein said means for supporting and guiding said staple includes opposing first and second groove means adapted for engaging respectively the first and second legs of said staple.

9. Apparatus as defined in claim 8 wherein said opposing first and second groove means have rearward portions in which said opposing groove means are spaced apart so as to mount said staple legs of said staple in its initial configuration, mutually diverging portions adapted to move the staple legs from each other as they are slidably pushed there-along, and terminal forward portions for holding said staple in its tensioned configuration.

10. Apparatus as defined in claim 9 including a first support for said first groove means, and a second support for said second groove means, and means engaging said first and second supports for varying the distance between said supports.

11. Apparatus as defined in claim 8 wherein there is plurality of said opposing groove means adapted for handing different widths of said staples.

12. Apparatus as defined in claim 10 wherein said mans for varying the spacing between said first and second groove means comprises drive means, engaging said first and second supports.

13. Apparatus defined in claim 12 wherein said drive means includes drive screw mechanism.

14. Apparatus as defined in claim 12 including means on said body for mounting said first and second groove supports for movement to and from each other and wherein said drive means includes a cam rotatably mounted to said body and said first and second groove supports having opposing cam-following surfaces that engage said cam.

15. Apparatus as defined in claim 7 wherein includes an elongate striker mounted for longitudinal movement on said body, and having a front end adapted for impacting the rearward end portion of said staple.

16. Apparatus as defined in claim 15 wherein said striker is adapted to impact a rear edge of said bridge element.

17. A bone staple applicator for a generally U-shaped staple having a pair of generally parallel spaced apart legs with sharp free ends and proximal ends interconnected by a bridge element that has at least one resilient arcuate portion, and said staple having a rear end portion and an initial configuration and capable of a tensioned configuration in which said legs are spread apart from each other by a certain amount whereby the curvature of said resilient arcuate portion is lessened and said spaced-apart legs urged towards each other by certain spring force;

said applicator including;

a) an elongate body with a front end and a rear end, and including;

i) means on said body front end for supporting said staple against rearward and lateral movement with the sharp ends of its legs forwardly disposed, with a substantial extent of said legs extending forwardly beyond the front end of said staple supporting means, and including a thrust surface for abutting the rear end portion of said staple, and adapted to receive said staple in its initial configuration and for spreading said legs apart to move said staple to its tensioned configuration and for holding said staple in said tensioned configuration adjacent the ejection end of said support means; and

ii) said tool having a handle portion, and a rear end adapted for being struck a percussive blow from a hand-wielded mallet.

18. A compression staple for fastening a first bone segment to a second bone segment, said staple having a generally U-shaped configuration and comprising:

a) first and second spaced-apart longitudinally extending legs with sharp free ends; and

b) spring bridge means for interconnecting distal end portions of said legs and holding said legs in approximate parallel relationship, and having at least one resilient curved portion whereby spreading apart of said approximate parallel legs lessens the curvature of said at least one resilient portion, causing spring force to urge one leg towards the other.

19. A compression staple as defined in claim 18 wherein said legs each has a longitudinal axis and said axes are contained in a plane which is substantially normal to the plane which contains the line of curvature of said at least one resilient curved portion.

20. A compression staple as defined in claim 18 wherein said spring bridge means has a singular bow configuration.