Determination of characteristics of material

• US 6,060,677 A
• Filed: 06/09/1997
• Issued: 05/09/2000
• Est. Priority Date: 08/19/1994
• Status: Expired due to Fees

• Current Assignee: H. Andersen Ans, TiTech Visionsort AS (Tomra Systems ASA)
• Original Assignee: Tiedemanns-Jon H. Andresen Ans
• Inventors: Johansen, Ib-Rune, Ulrichsen, Borre Bengt, Mender, Clas Fredrik, Foss-Pedersen, Geir, Tschudi, Jon Henrik
• Primary Examiner(s): Nguyen, Tuan N.
• Application Number:
  US08/776,689
• Time in Patent Office: 1,065 Days
• Field of Search: 209/576, 209/577, 209/580, 209/587, 209/588, 209/639, 209/936, 209/938, 250/391, 250/225, 250/223 R
• US Class Current: 209/577
• CPC Class Codes: B07C 2501/0036 Sorting out metallic particles
• CPC Class Codes: B07C 2501/0054 Sorting of waste or refuse
• CPC Class Codes: B07C 5/342 according to optical properties, e.g. colour according to radiation transmittivity B07C5/3416
• CPC Class Codes: B07C 5/3425 of granular material, e.g. ore particles, grain investigation moving fluids or granular solids using optical means G01N21/85
• CPC Class Codes: B07C 5/344 according to electric or electromagnetic properties sorting according to size measured electrically or electronically B07C5/08; material testing by magnetic means G01N24/00, G01N27/00, by electrical means G01N27/00; electrical measuring devices in general G01R; coin testing G07D5/00
• CPC Class Codes: B07C 5/36 Sorting apparatus characterised by the means used for distribution sorting according to destination B07C3/003, B07C3/02
• CPC Class Codes: B07C 5/368 actuated independently
• CPC Class Codes: Y10S 209/938 Illuminating means facilitating visual inspection

Abstract

A system for automatically inspecting matter for varying composition comprises one or more detection stations through which one or more streams of matter are advanced and particular materials therein are detected through their diffusely reflected IR spectra, if any, and/or through their variation of an electromagnetic field by their metallic portions, if any. A row of light sources distributed across the overall width of one or more belt conveyors may cause desired portions of the stream to reflect light diffusely onto a part-toroidal mirror extending over that overall width, whence the light is reflected, by a rotating, polygonal mirror through optical filters dedicated to differing IR wavelengths, onto detectors the data output of which is utilized in controlling solenoid valves operating air jet nozzles which separate-out the desired portions. Alternatively or additionally, an oscillator and an antenna which extends over that overall width generate an electromagnetic field through the belt and sensing coils sense variations therein produced by metallic portions of the stream passing through the detection station and the detection data produced by the sensing coils is used to control the solenoid valves operating the nozzles to separate-out the metallic portions.

Claims

1. Apparatus for automatically inspecting matter for varying composition, comprising advancing means for advancing a stream of said matter, a detection station through which said stream passes, emitting means serving to emit a detection medium to be active at a transverse section of said stream at said station, said transverse section being comprised of a multiplicity of individual detection zones distributed across substantially the width of said stream, receiving means at said station arranged to extend physically across substantially the width of said stream and serving to receive detection medium varied by variations in the composition of said matter at said section, detecting means arranged to be in communication with said receiving means and serving to generate detection data in dependence upon the variations in said medium, and data-obtaining means connected to said detecting means and arranged to use the detection data from said individual detection zones to construct a two-dimensional simulation of said matter passing through said detection station.

2. Apparatus according to claim 1, wherein said emitting means serves to emit electromagnetic radiation as said detection medium, said detecting means serving to determine the intensity of electromagnetic radiation of selected wavelength(s) reflected from portions of said stream distributed across said stream.

3. Apparatus according to claim 2, wherein said emitting means is arranged to irradiate said portions obliquely relative to a widthwise and lengthwise plane of said stream and said receiving means is arranged to receive from said portions diffusely reflected said electromagnetic radiation travelling substantially perpendicularly to that plane.

4. Apparatus according to claim 2 or 3, wherein said emitting means comprises a multiplicity of sources of said electromagnetic radiation arranged to be distributed across said stream.

5. Apparatus according to claim 2 and further comprising, downstream of said detection station, separating means serving to separate from said stream a fraction comprised of desired portions of said stream selected in accordance with said detection data obtained.

6. Apparatus according to claim 5, and further comprising an eddy current ejection arrangement serving to eject metal portions from said stream.

7. Apparatus according to claim 6, wherein said separating means and said eddy current ejection arrangement are disposed one immediately after the other along said advancing means.

8. Apparatus according to claim 2, wherein said receiving means comprises reflecting means.

9. Apparatus according to claim 8, wherein said reflecting means comprises a mirror which is substantially arcuate concavely in a plane parallel to the widthwise and lengthwise plane of said stream and which is obliquely inclined to the former plane.

10. Apparatus according to claim 9, wherein said mirror is part of an imaginary, substantially toroidal surface.

11. Apparatus according to claim 2, and further comprising a polygonal mirror interposed between said receiving means and said detecting means and having its reflective faces arranged around an axis of rotation of said polygonal mirror.

12. Apparatus according to claim 2, and further comprising a metal-detection station past which said advancing means advances said stream, another emitting means serving to generate an electromagnetic field, and another receiving means arranged so as to be discretely distributed across said stream at said metal-detection station and serving to detect metal portions of said stream advancing past said metal-detection station, and metal-separating means downstream of said metal-detecting means and serving to separate from said stream a fraction comprised of said metal portions.

13. Apparatus according to claim 12, wherein said emitting means which serves to generate an electromagnetic field comprises an antenna extending across said advancing means at said metal-detection station, said advancing means being situated between said antenna and said receiving means for the field.

14. Apparatus according to claim 1, and further comprising second advancing means serving to advance another stream of matter through the detection station, said receiving means serving also to receive detection medium varied by variations in the composition of the matter of said other stream at a transverse section of said other stream, said detecting means serving also to generate detection data in dependence upon the latter variations in said medium, said data-obtaining means serving also to obtain said detection data in respect of said other stream.

15. Apparatus according to claim 14, wherein said second advancing means is arranged to advance said other stream through the detection station in substantially the same direction as that in which the first-mentioned advancing means is arranged to advance the first-mentioned stream through the detection station, and wherein said first-mentioned advancing means and said second advancing means take the form of a single conveyor.

16. Apparatus according to claim 15, wherein said single conveyor includes a single conveying belt.

17. Apparatus according to claim 14 and further comprising, downstream of said detection station, separating means serving to separate from said stream a fraction comprised of desired portions of said stream selected in accordance with said detection data obtained, and also comprising returning means serving to transport the separated-out fraction of the first-mentioned stream to said second advancing means upstream of said detection station to constitute said other stream.

18. Apparatus according to claim 14, and further comprising, downstream of said detection station, separating means serving to separate from the first-mentioned stream a fraction comprised of desired portions of said first-mentioned stream selected in accordance with the detection data obtained in respect of the first-mentioned stream, said separating means serving also to separate another fraction from said other stream.

19. Apparatus according to claim 5 or 12, wherein the separating means comprises one or more rows of air jet nozzles arranged transversely of the advancing means.

20. A method of automatically inspecting matter for varying composition, comprising passing a stream of said matter through a detection station, emitting a detection medium to be active at a transverse section of said stream at said detection station, wherein said medium is varied by variations in the composition of said matter at said transverse section, receiving the varied medium over substantially the width of the stream at receiving means which physically extends across substantially the width of said stream, and generating detection data in dependence upon the variations in said medium, wherein said transverse section comprises a multiplicity of individual detection zones distributed across substantially the width of said stream, and the detection data from said individual detection zones is used to construct a two-dimensional simulation of said matter passing through said detection station.

21. A method according to claim 20, wherein said two-dimensional simulation is analyzed using image processing.

22. A method according to claim 20, wherein said detection medium comprises electromagnetic radiation which irradiates said section, said generating including determining the intensity of electromagnetic radiation of selected wavelength(s) reflected from portions of said stream distributed across said stream.

23. A method according to claim 22, wherein said portions comprise polymer and said selected wavelengths comprise a plurality of wavelength bands in the region 1.5 microns to 1.85 microns.

24. A method according to claim 22, wherein said receiving means receives from said stream diffusely reflected said electromagnetic radiation travelling substantially perpendicularly to a widthwise and lengthwise plane of said stream.

25. A method according to claim 22, wherein said determining is performed for each detection zone in respect of a plurality of wavelengths simultaneously.

26. A method according to claim 22, wherein portions of said stream are substantially transparent to said electromagnetic radiation and said stream is advanced on a supporting surface which is diffusely reflective of said electromagnetic radiation.

27. A method according to claim 22, wherein said matter comprises laminate comprised of a first layer and a second layer underneath said first layer and of a material having a spectrum of reflected said electromagnetic radiation significantly different from that of the material of the first layer.

28. A method according to claim 27, wherein said stream of matter is a continuous strip of laminate advancing on a laminate-producing machine and said detection data is utilized to control the laminating process performed on said machine.

29. A method according to claim 28, wherein said first layer is a coating of a polymer and said second layer is a substrate and variation in the composition of said first layer is detected at said detecting means and said detection data is utilized to control the coating process in said machine.

30. A method according to claim 20, and further comprising utilising said detection data to separate from said stream a stream fraction comprised of desired portions of said stream.

31. A method according to claim 30, wherein said stream comprises solid food.

32. A method according to claim 30, wherein said matter comprises laminate comprised of a first layer and a second layer underneath said first layer and of a material having a spectrum of reflected said electromagnetic radiation significantly different from that of the material of the first layer, wherein said stream fraction comprises said laminate as said desired portions, and wherein said stream of matter is a stream of waste including said laminate in the form of polymer-coated paperboard objects and said determining is solely as to whether a portion of said waste is or is not a polymer-coated paperboard object, said stream fraction being comprised of the polymer-coated paperboard objects as said desired portions.

33. A method according to claim 20, wherein said detection medium comprises an electromagnetic field which induces eddy currents in metal portions of said stream at said detection station.

34. A method according to claim 33, wherein said stream is advanced through a metal-detection station including a multiplicity of metal-detection zones distributed across said stream, said eddy currents being induced in said metal portions of said stream at said metal-detection station, electrical signals are produced in dependence on said eddy currents, and said detection data in the form of said electrical signals are utilized in separating from said stream a stream fraction comprised of said metal portions as desired portions.

35. A method according to claim 32 or 34, and further comprising simultaneously cycling through the method, including advancing through the detection station(s) another stream of matter, and utilizing the detection data obtained from said other stream in separating therefrom another fraction comprised of further desired portions.

36. A method according to claim 35, wherein the first-mentioned stream and said other stream are advanced in a common direction through said detection station.

37. A method according to claim 35, wherein the first-mentioned stream and said other stream are advanced in respective opposite directions through said detection station.

38. A method according to claim 30 or 34, wherein the separating comprises causing air jet pulses to impinge upon said desired portions to force the same out of the stream(s).

39. A method according to claim 38, wherein said advancing is relatively fast and said air jet pulses are relatively weak.

40. A method according to claim 35, wherein said other stream comprises the separated-out fraction(s) of the first-mentioned stream.

41. A method according to claim 35, wherein said other fraction consists predominantly of a material of a differing constituency from that of the separated-out fraction(s) of the first-mentioned stream.

42. A method according to claim 20, wherein said receiving means transmits the varied medium towards detecting means, and the varied medium converges upon itself during its travel from said receiving means to said detecting means.

43. A method according to claim 20, wherein said emitting occurs at a location significantly spaced from said receiving means.

44. A method according to claim 20, wherein said emitting occurs over substantially the width of said stream.