System for remotely accessing an industrial control system over a commercial communications network

• US 6,061,603 A
• Filed: 10/16/1998
• Issued: 05/09/2000
• Est. Priority Date: 09/10/1997
• Status: Expired due to Term

• Current Assignee: Schneider Automation Incorporated (Schneider Electric SE)
• Original Assignee: Schneider Automation Incorporated (Schneider Electric SE)
• Inventors: Tanzman, Allan, Baker, Richard A. Jr., Papadopoulos, A. Dean, Dube, Dennis J. W., Belliardi, Rodolfo G.
• Primary Examiner(s): Gordon, Paul P.
• Assistant Examiner(s): Robinson, Victoria
• Application Number:
  US09/174,565
• Time in Patent Office: 571 Days
• Field of Search: 364/188, 364/138, 395/200, 395/250, 700/83, 700/67, 700/9, 709/200
• US Class Current: 700/83
• CPC Class Codes: G05B 19/05 Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
• CPC Class Codes: G05B 2219/15038 Internet, tcp-ip, web server see under S05B219-40
• CPC Class Codes: G05B 2219/31104 Remote configuration of parameters of controlled devices
• CPC Class Codes: G05B 2219/31156 Network structure, internet
• CPC Class Codes: G05B 2219/31186 TCP-IP internet protocol
• CPC Class Codes: G05B 2219/31422 Upload, download programs, parameters from, to station to, from server
• CPC Class Codes: G05B 2219/32126 Hyperlink, access to program modules and to hardware modules in www, web server, browser
• CPC Class Codes: G05B 2219/34038 Web, http, ftp, internet, intranet server
• CPC Class Codes: H04L 41/0803 Configuration setting
• CPC Class Codes: H04L 67/02 based on web technology, e.g. hypertext transfer protocol [HTTP]
• CPC Class Codes: H04L 67/025 for remote control or remote monitoring of applications
• CPC Class Codes: H04L 67/12 specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
• CPC Class Codes: H04L 69/08 Protocols for interworking; Protocol conversion
• CPC Class Codes: H04L 69/16 Implementation or adaptation of Internet protocol [IP], of transmission control protocol [TCP] or of user datagram protocol [UDP]
• CPC Class Codes: H04L 69/161 Implementation details of TCP/IP or UDP/IP stack architecture; Specification of modified or new header fields
• CPC Class Codes: H04L 69/169 Special adaptations of TCP, UDP or IP for interworking of IP based networks with other networks protocols for interworking, protocol conversion H04L69/08
• CPC Class Codes: H04L 9/40 Network security protocols

Abstract

A control system allows a user to access a programmable logic controller (PLC). system over a communication network such as an Internet network using a web browser. The system includes an Internet web interface between the network and the programmable logic controller. The Web interface serves Web pages from an Ethernet interface on a PLC and includes an HTTP protocol interpreter and a TCP/IP stack. The Web interface provides access to the PLC by a user at a remote location through the Internet. The interface translates the industry standard Ethernet, TCP/IP and HTTP protocols used on the Internet into data recognizable to the PLC. Using this interface, the user can retrieve all pertinent data regarding the operation of the programmable logic controller system.

Claims

1. A control system for allowing an user access at a remote site through a communication network to information and data contained in an industrial control system having at least one programmable logic controller, the system comprising:

A. means for coupling the remote site to the communication network said coupling means including a web browser for interacting with the communications network;

B. a web site associated with the industrial control system and accessible through the communications network;

C. means for linking the industrial control system to the web site, said linking means including an interface module for coupling the at least one programmable logic controller to the communications network;

D. means for coupling the interface module to the at least one programmable logic controller, said coupling means for transferring data between the interface module and said at least one programmable logic controller;

E. means for processing data requests received from said remote location over said communications network;

F. means for enabling data transfers between the remote location and said industrial control system; and

G. means for interfacing a protocol task with the at least one programmable logic controller, said interfacing means for receiving a data request from said enabling means, for accessing said industrial control system for said requested data, and for sending a response to said remote location through said enabling means, said response in a framework supplied by an operating system located in said at least one programmable logic controller.

2. The control system of claim 1 wherein said communication network is a worldwide network known as Internet using an Internet Protocol (IP).

3. The control system of claim 2 wherein said interface module functions as a web site on said Internet, said interface module including a global IP address.

4. The control system of claim 3 wherein said interface module means includes a network driver for receiving data requests from the web browser on said Internet and for sending a response back to the web browser.

5. The control system of claim 4 wherein said processing data requests means includes a client task for initiating requests received from said communications network and a server task for processing data requests received from said communications network.

6. The control system of claim 5 wherein said data transfer enabling means includes a protocol stack using a Transmission Control Protocol (TCP) stack.

7. The control system of claim 6 wherein said protocol task interfacing means includes a server task using HyperText Transport Protocol (HTTP) to deliver hypertext documents to said network coupling means.

8. The control system of claim 7 wherein said framework creates a HTTP task, accepts a connection, parses the HTTP request and calls the operating system to process the request.

9. The control system of claim 8 wherein said data requests allow the user at the remote location to view data within said industrial control system from said browser, said data including real time data and any program information stored in memory associated with the industrial control system.

10. The control system of claim 9 wherein said data requests further include requests for configuration views and status of input and output devices coupled to said at least one programmable logic.

11. The control system of claim 10 wherein said data requests further allow the user at the remote location to view real time data and any program information stored in memory associated with the programmable logic controller.

12. A control system for allowing access to a programmable logic controller system from a communication network using a browser at a remote location, the control system comprising:

A. an interface module having a microprocessor, a real time operating system and a network interface for coupling the interface module to said communications network;

B. a driver for coupling the interface module to said programmable logic controller and for transferring data between the interface module and said programmable logic controller;

C. a server application for processing data requests received from said communications network;

D. a client application for initiating requests received from said communications network;

E. a protocol stack to enable data transfer between the remote location and the programmable logic controller system; and

F. a server task for interfacing said protocol task with said driver, said server task for receiving a data request from said protocol stack, accessing said programmable logic controller system for said requested data, and for sending a response to said remote location through said protocol stack and network interface, said response in a framework supplied by said operating system.

13. The control system of claim 12 wherein said communication network is a worldwide network known as Internet using an Internet Protocol (IP).

14. The control system of claim 13 wherein said interface module functions as a web site on said Internet.

15. The control system of claim 14 wherein said protocol stack is a Transmission Control Protocol (TCP)/IP stack.

16. The control system of claim 15 wherein said server task uses HyperText Transport Protocol (HTTP) to deliver hypertext documents, and said framework for creating a HTTP task, accepting a connection, parsing the HTTP request and calling the real time operating system to process the request.

17. The control system of claim 16 wherein said data requests allow a user at the remote location to view data within said programmable logic controller.

18. The control system of claim 17 wherein said data requests further include views of said programmable logic controller'"'"'s configuration and status of input and output devices coupled to the programmable logic controller.

19. The control system of claim 17 wherein said data requests further allow the user at the remote location to view real time data and any program information stored in memory associated with the programmable logic controller.