Valve cartridge having pressure sensor for agriculture and weed control

• US 6,062,496 A
• Filed: 06/08/1998
• Issued: 05/16/2000
• Est. Priority Date: 06/17/1996
• Status: Expired due to Term

• Current Assignee: Trimble Navigation Limited (Trimble Inc.)
• Original Assignee: Patchen, Inc.
• Inventors: Kinter, Malcolm L
• Primary Examiner(s): Kashnikow, Andres
• Assistant Examiner(s): Douglas, Lisa Ann
• Application Number:
  US09/093,950
• Time in Patent Office: 708 Days
• Field of Search: 239/159, 239/172, 239/590, 239/590.3, 239/590.5, 239/575, 239/553, 239/553.3, 239/553.5, 239/462, 239/600, 239/162, 239/71, 239/77, 210/222, 210/695
• US Class Current: 239/462
• CPC Class Codes: A01M 7/0089 Regulating or controlling systems the delivery being related to the movement of a vehicle B05B9/06
• CPC Class Codes: B05B 15/00 Details of spraying plant or spraying apparatus not otherwise provided for; Accessories

Abstract

An agricultural spray implement includes a plurality of removable valve/filter/nozzle cartridges. Each removable cartridge has a housing that retains a high speed solenoid valve and a spray nozzle. When the solenoid valve is open, an agricultural liquid (for example, herbicide) flows through the solenoid valve, through a chamber in the housing, and through the nozzle. To monitor cartridge operation and/or to detect cartridge failures (for example, a solenoid valve that is stuck open or closed or a nozzle that is clogged), a pressure sensor is provided that detects a pressure in the chamber. A chamber pressure that does not change when the solenoid valve is controlled to open and/or close is indicative of cartridge failure. Operation of each of the many spray cartridges of the agricultural spray implement is monitored from a single display.

Claims

1. A spray implement, comprising a plurality of valve assemblies, each of the valve assemblies comprising:

a solenoid valve capable of opening in less than 10 milliseconds;

a spray nozzle;

a housing having a chamber, the chamber extending from the solenoid valve to the spray nozzle;

a pressure sensor disposed to detect a pressure in the chamber, and

an error detection system coupled to receive a signal from the pressure sensor, the error detection system capable of detecting an error in the valve assembly operation based on the signal from the pressure sensor.

2. The spray implement of claim 1, wherein the signal from the pressure sensor of each of the valve assemblies is indicative of a pressure in the chamber of the valve assembly.

3. The spray implement of claim 2, wherein the signal is a digital signal.

4. The spray implement of claim 3, wherein the digital signal has a first digital value if the pressure detector detects a pressure greater than a predetermined pressure, and wherein the signal has a second digital value otherwise.

5. The spray implement of claim 1, further comprising:

a display having a plurality of symbols, a respective one of the plurality of symbols being associated with a corresponding respective one of the plurality of valve assemblies.

6. The spray implement of claim 5, wherein the symbol associated with a valve assembly represents the valve assembly in a first way when the error detection system does not detect an error, and wherein the symbol associated with a valve assembly represents the valve assembly in a second way when the error detection system does detect an error.

7. The spray implement of claim 6, wherein the first way involves flickering the symbol on and off at a rate corresponding with a rate at which the solenoid valve inside the valve assembly is controlled to turn on and off.

8. The spray implement of claim 1, wherein the spray implement further comprises a frame structure and a plurality of spray hoods, each of the spray hoods covering at least one of the valve assemblies.

9. The spray implement of claim 1, further comprising:

a display having a symbol which is turned on when there is a fault condition in any one or more of the valve assemblies.

10. The spray implement of claim 9, wherein the symbol has an octagonal shape.

11. The spray implement of claim 6, wherein the error detection system does not detect an error when the pressure sensor detects the pressure in the chamber of the valve assembly to have changed properly, and wherein the error detection system does detect an err when the pressure sensor does not detect the pressure in the chamber of the valve assembly to have changed properly.

12. The spray implement of claim 11, wherein the pressure in the chamber of the valve assembly changes properly by attaining a low pressure when the valve assembly is in an open position and attaining a high pressure when the valve assembly is in a closed position.

13. The spray implement of claim 1, wherein each of the valve assemblies is associated with a respective pair of light sources of the spray implement, one of the light sources of each pair emitting substantially monochromatic light of a first wavelength, the other of the light sources of each pair emitting substantially monochromatic light of a second wavelength, light of the first and second wavelengths reflecting off a surface of a field and being detected on a photodetector of the spray implement such that living plants in the field are distinguished from bare soil based on different spectral reflectance characteristics of living plants and soil.

18. The method of claim 7, further comprising:

if the agricultural spray implement has malfunctioned, indicating a failure condition on a display of the agricultural spray implement.

14. A method of applying an agricultural liquid to a field, comprising:

controlling a solenoid valve of a valve assembly of an agricultural spray implement to be open, the agricultural spray implement having a plurality of such valve assemblies and a central control unit, each of the valve assemblies having a solenoid valve, a nozzle, and a pressure sensor, the pressure sensor of each valve assembly detecting a pressure at the nozzle of that valve assembly;

detecting whether the pressure at the nozzle is less than a predetermined pressure when the valve is controlled to be open;

displaying an error condition on the central control unit if the pressure at the nozzle is less than the predetermined pressure; and

moving the agricultural spray assembly over the field.

15. A method, comprising:

controlling a solenoid valve of an agricultural spray implement to be closed and then open, the solenoid valve being capable of opening in less than 10 milliseconds, the solenoid valve being capable of closing in less than 10 milliseconds;

determining whether the agricultural spray implement has malfunctioned based on whether a pressure at a nozzle associated with the solenoid valve changed; and

moving the agricultural spray implement across a field, the agricultural spray implement comprising a plurality of such solenoid valves.

16. The method of claim 15, further comprising:

if the agricultural spray implement has malfunctioned, indicating a failure condition on a display of the agricultural spray implement.

17. A method, comprising:

controlling a solenoid valve of an agricultural spray implement to be open and then closed, the solenoid valve being capable of opening in less than 10 milliseconds, the solenoid valve being capable of closing in less than 10 milliseconds;

determining whether a pressure at a nozzle associated with the solenoid valve changed;

determining whether the agricultural spray implement has malfunctioned based on the pressure at the nozzle; and

moving the agricultural spray implement across a field, the agricultural spray implement comprising a plurality of such solenoid valves.