Articulable ultrasonic surgical apparatus

• US 6,063,098 A
• Filed: 04/13/1998
• Issued: 05/16/2000
• Est. Priority Date: 12/23/1996
• Status: Expired due to Term

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Houser, Kevin, DiMatteo, Stephen
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): LEWIS, WILLIAM W
• Application Number:
  US09/059,472
• Time in Patent Office: 764 Days
• Field of Search: 606/2, 606/169, 606/170, 606/171, 606/205, 606/45-52, 604/22
• US Class Current: 606/169
• CPC Class Codes: A61B 17/22012 in direct contact with, or very close to, the obstruction or concrement for removing obstructions in blood vessels by laser A61B18/245
• CPC Class Codes: A61B 2017/003 Steerable
• CPC Class Codes: A61B 2017/00314 Separate linked members
• CPC Class Codes: A61B 2017/00327 with actuating members moving in opposite directions
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/2905 flexible
• CPC Class Codes: A61B 2017/2908 Multiple segments connected by articulations
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/320088 with acoustic insulation, e.g. elements for damping vibrations between horn and surrounding sheath
• CPC Class Codes: A61B 2017/320093 additional movable means performing cutting operation
• CPC Class Codes: A61B 2017/320094 additional movable means performing clamping operation
• CPC Class Codes: A61B 2017/320095 with sealing or cauterizing means
• CPC Class Codes: B06B 3/00 Methods or apparatus specially adapted for transmitting mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
• CPC Class Codes: G10K 11/24 for conducting sound through solid bodies, e.g. wires

Abstract

An ultrasonic surgical clamp coagulator apparatus is configured to effect cutting, coagulation, and clamping of tissue by cooperation of a clamping mechanism of the apparatus with an associated ultrasonic end-effector. Selective articulational positioning of the end-effector is achieved by the provision of an articulating mechanism incorporated into the clamp coagulator apparatus. The arrangement permits an elongated portion of the apparatus to be selectively articulatably positioned with respect to an apparatus housing.

Claims

1. An ultrasonic surgical clamp apparatus comprising:

a housing;

an outer sheath extending from the housing, the outer sheath having at least one articulating portion and a non-articulating portion;

an inner actuating member reciprocably positioned within said outer sheath for rotation therewith with respect to said housing;

an ultrasonic waveguide positioned within said outer sheath and having an end-effector extending distally of the distal end of the outer sheath, the waveguide having at least one articulating portion and a non-articulating portion, the waveguide further adapted to receive a vibrational energy and to propagate the vibrational energy from the non-articulating portion to the articulating portion;

a clamp arm pivotally mounted on the distal end of the outer sheath for pivotal movement with respect to the end-effector for clamping tissue between the clamp arm and the end-effector, the clamp arm being operatively connected to the actuating member so that reciprocable movement of the actuating member pivotally moves the clamp arm with respect to the end-effector;

an operating lever pivotally mounted on said housing, and a clamp drive mechanism interconnecting the operating lever with the actuating member so that pivotal movement of the operating lever reciprocably moves the actuating member for pivotally moving the clamp arm;

an articulating knob coupled to the housing;

and an articulation mechanism cooperating the with the articulating knob to effect articulation of the articulating portion of the outer sheath between a first position where the articulating portion of the outer sheath is disposed at an angle to the non-articulating portion of the outer sheath and a second position where the articulating portion of the outer sheath is substantially coaxial with the non-articulating portion of the outer sheath.

2. The ultrasonic surgical clamp apparatus of claim 1 where the articulation mechanism includes:

a pivoting gear pivotally coupled to the waveguide;

at least one wire coupled to the pivoting gear and the articulating portion of the outer sheath to articulate the articulating portion with respect to the non articulating portion of the outer sheath; and

drive gear engageable with the pivoting gear.

3. An ultrasonic surgical clamp apparatus comprising:

a housing;

an outer sheath joined to said housing, the outer sheath having at least one articulating portion;

an articulating knob mounted on the housing;

an ultrasonic waveguide positioned within the outer sheath and having an end-effector extending distally of the distal end of the outer sheath, the waveguide having at least one articulating portion and a non-articulating portion, the waveguide further adapted to receive a vibrational energy and to propagate the vibrational energy from the non-articulating portion to the articulating portion; and

an articulation mechanism including a pivoting gear pivotally coupled to the waveguide and a drive gear movable in response to movement of the articulation knob to effect angular movement of the articulating portion of the outer sheath with respect to the housing.

4. The surgical clamp apparatus of claim 3, wherein said pivoting gear defines a plurality of circumferentially extending grooves for receiving teeth of the drive gear.

5. The surgical clamp apparatus of claim 3 further including a rotational knob mounted on the outer sheath for effecting rotation of the waveguide with respect to the housing.

6. An ultrasonic surgical instrument comprising:

a waveguide having a first articulating portion and a non-articulating portion;

the non-articulating portion of the waveguide having a first end and a second end, the first end adapted to receive a vibrational energy and to propagate the vibrational energy from the first end to the second end of the non-articulating portion;

the first articulating portion of the waveguide having a first end and a second end, the first end adapted to receive the vibration energy and to propagate the vibrational energy from the first end to the second end of the first articulating portion, the first end of the first articulating component being in contact with the second end of the non-articulating portion, the first articulating portion being movable to selected angles with respect to the non-articulating portion of the waveguide.

7. The surgical instrument of claim 6 further comprising a second articulating portion having a first end a second end, the first end adapted to receive the vibration energy and to propagate the vibration energy from the first end to the second end of the second articulating portion, the first end of the second articulating portion being in contact with the second end of the first articulating portion.

8. The surgical instrument of claim 6 wherein the first articulating portion is configured to be moved in and out of longitudinal alignment with the non-articulating portion.

9. The surgical instrument of claim 6 wherein the first end of the first articulating portion is pivotally coupled to the second end of the non-articulating portion.

10. The surgical instrument of claim 6 wherein the articulating portion of the waveguide configured for movement between a first position where the articulating portion is disposed at an angle to the non-articulating portion the waveguide and a second position where the articulating portion of the waveguide is substantially coaxial with the non-articulating portion of the waveguide.

11. The surgical instrument of claim 6 wherein the second end of the non-articulating portion includes one of a non-threaded cavity and a non-threaded projection.

12. The surgical instrument of claim 6 wherein the waveguide includes a controllably-articulated section.

13. The surgical instrument of claim 6 wherein the first end of the first articulating portion has one of a non-threaded projection and a non-threaded cavity.

14. The surgical instrument of claim 6 wherein the waveguide is rotatable with respect to a housing of the instrument.

15. The surgical instrument of claim 6 wherein the waveguide includes a plurality of articulating components.

16. The surgical instrument of claim 6 further comprising means for articulating the first articulating portion between a first position substantially parallel to the longitudinal axis of the non-articulating portion and a second position substantially angularly disposed with respect to the longitudinal axis of the non-articulating portion.

17. The surgical instrument of claim 6 further comprising an articulating mechanism associated with the surgical instrument to move the articulating portion of between a plurality of angular positions with respect to the non-articulating portion.

18. The surgical instrument of claim 17 wherein the articulating mechanism includes at least one reciprocating tension member configured to effect pivotal movement of the articulating portion.

19. The surgical instrument of claim 17 wherein the articulating mechanism comprises at least two tension members arranged on opposite sides of the articulating section.

20. The surgical instrument of claim 19 wherein the articulating mechanism includes a pivot gear to exert a force on one of the tension members while controllably releasing force on the opposite tension member.

21. A surgical apparatus comprising:

a first component having a first end a second end, the first end adapted to receive vibrational energy and to propagate the vibrational energy from the first end to the second end of the first component;

a second component having a first end a second end, the first end adapted to receive the vibrational energy and to propagate the vibration energy from the first end to the second end of the second component, the first end of the second component being in contact with the second end of the first component, the second component being movable in and out of longitudinal alignment with the first component.

22. The surgical instrument of claim 21 further comprising an articulating mechanism associated with the surgical apparatus, the articulating mechanism configured to control the articulation of the second component in at least one plane of articulation.

23. The surgical instrument of claim 21 further including a rotational mechanism associated with the surgical apparatus, the rotational mechanism configured to control the rotation of the second component about its axis of elongation.

24. An ultrasonic surgical apparatus comprising:

a waveguide having a first component and a second component, the waveguide further adapted to receive a vibrational energy and to propagate the vibrational energy from the first component to the second component, and the second component being configurable in a first position substantially coaxially with the first component, and the second component being configurable in a second position at a selected angle to the first component.

25. An ultrasonic surgical instrument comprising:

a first transmission component having a first end and a second end, the first end of the first transmission component being adapted to receive ultrasonic vibrations, the second end of the first transmission component having a non threaded mating region; and

a second transmission component adapted to receive ultrasonic vibrations from the first transmission component and having a first end and a second end, the first end of the second transmission component having a non-threaded mating region configured to interface with the non-threaded region of the second end of the first transmission component.

26. The surgical instrument of claim 25 wherein the mating region of the second transmission component is held in operable arrangement with the mating region of the first transmission component by a sheath.

27. An ultrasonic surgical instrument comprising:

a handle portion;

an ultrasonic transmission member for transmitting vibrational energy and extending distally from the handle portion, the ultrasonic member having a distal portion; and

articulating means to move the distal portion in and out of longitudinal alignment with the rest of the ultrasonic member, wherein the distal portion is adapted to receive the vibrational energy from the ultrasonic transmission member.

28. An ultrasonic surgical device comprising:

a waveguide having an end-effector, the waveguide being adapted to receive ultrasonic vibrations and to propagate the ultrasonic vibrations to the end-effector, the end effector being movable between a first position where the end effector is disposed at an angle to at least a portion of the waveguide and a second position where the end-effector is substantially coaxial with the waveguide.