Embolic coil deployment system with improved embolic coil

• US 6,063,100 A
• Filed: 02/22/1999
• Issued: 05/16/2000
• Est. Priority Date: 03/10/1998
• Status: Expired due to Term

• Current Assignee: Codman & Shurtleff Incorporated (Johnson & Johnson)
• Original Assignee: Cordis Corporation (Cardinal Health, Inc.)
• Inventors: Jones, Donald K., Naglreiter, Brett E., Diaz, Roberto
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): Bui, Vy Q.
• Application Number:
  US09/256,163
• Time in Patent Office: 449 Days
• Field of Search: 606/191, 606/192, 606/194, 606/195, 606/198, 606/151
• US Class Current: 606/191
• CPC Class Codes: A61B 17/12022 Occluding by internal devices, e.g. balloons or releasable wires plugging an opening in the wall of an organ A61B17/0057; occluders for the cervical canal A61F6/146; vas deferens occluders A61F6/20
• CPC Class Codes: A61B 17/12154 having stretch limiting means
• CPC Class Codes: A61B 2017/00539 hydraulically
• CPC Class Codes: A61B 2017/12068 detachable by heat
• CPC Class Codes: A61B 2017/12081 detachable by inflation

Abstract

A medical device for placing an embolic coil at a preselected location within a vessel comprising a positioning catheter having a distal tip for retaining the embolic coil which when pressurized with a fluid expands outwardly to release the coil at the preselected position and in which a plurality of turns at the proximal portion of the embolic coil are spot welded to adjacent turns to prevent this proximal portion of the coil from elongating or stretching while also providing a coil which is very flexible.

Claims

1. A vaso-occlusive coil deployment system for use in placing a coil at a preselected site within a vessel comprising:

an elongated flexible catheter having a lumen extending therethrough and having a proximal section and a distal section, said distal section of the catheter being formed of a material having a durometer which exhibits the characteristic that when a fluid pressure is applied to the interior of the catheter the walls of the distal section of the catheter expand outwardly;

a syringe coupled to the proximal section of the catheter for applying a fluid pressure to the interior of the catheter to thereby cause the distal section of the catheter to expand outwardly; and

,

an embolic coil being disposed in fluid-tight engagement within the lumen of the distal section of the catheter, said coil comprising a tightly wound helical coil having a distal end, a proximal end having a proximal portion and a lumen extending therethrough, a seal plug is disposed in fluid tight engagement within the coil lumen at the proximal end of the coil, and a plurality of turns of the proximal portion of the coil are welded to an adjacent turn of the coil to prevent axial stretching of the proximal portion of the coil while retaining flexibility of the coil.

2. A vaso-occlusive coil deployment system as defined in claim 1, herein the length of the embolic coil is in a range of about 1.5 to 30 centimeters and the length of the proximal portion of the coil having turns spot welded to adjacent turns is in a range of about 0.5 to 4 millimeters.

3. A vaso-occlusive coil deployment system as defined in claim 2, wherein each of the said turns of the proximal portion of the coil are spot welded to an adjacent turn with the series of spot welded points forming a straight line which is parallel to the longitudinal axis of the coil.

4. A vaso-occlusive coil deployment system as defined in claim 2, wherein the series of spot welded points form two straight lines both of which are parallel to the longitudinal axis of the coil.

5. A vaso-occlusive coil deployment system as defined in claim 2, wherein each of the said turns of the proximal portion of the coil are spot welded to an adjacent turn with the series of spot welded points form a helical path with respect to the longitudinal axis of the coil.

6. A vaso-occlusive coil deployment system as defined in claim 1, wherein the length of the coil is in a range of about 1.5 to 30 centimeters and the length of the proximal portion of the coil having turns of the coil spot welded to an adjacent turn is in a range of about 2.5 millimeters.

7. A vaso-occlusive coil deployment system for use in placing a coil at a preselected site within a vessel comprising:

an elongated flexible catheter having a lumen extending therethrough and having a proximal section and a distal section having a distal tip, said distal section of the catheter being formed of a material having a durometer which exhibits the characteristic that when a fluid pressure of about 90 to 450 psi applied to the interior of the catheter the walls of the distal section of the catheter expand outwardly;

a piston coupled to the proximal section of the catheter for applying a fluid pressure to the interior of the catheter to thereby cause the distal section of the catheter to expand outwardly to thereby release the coil; and

,

an embolic coil being disposed in fluid-tight engagement within the lumen of the distal section of the catheter, said coil comprising a tightly wound helical coil having a distal end, a proximal end having a proximal portion and a lumen extending therethrough, a seal plug is disposed in fluid tight engagement within the coil lumen at the proximal end of the coil, and at least four of the turns of the proximal portion of the coil are spot welded to an adjacent turn of the coil to prevent axial stretching of the proximal portion of the coil while retaining flexibility of the remain portion of the coil.

8. A vaso-occlusive coil deployment system as defined in claim 7, herein said proximal section of said catheter is formed of a material which is sufficiently flexible to be passed through the vasculature of the body and is formed of a material which exhibits the characteristic of having substantially no radial expansion when a fluid pressure of about 90 to 450 psi is applied to the interior of the catheter, the distal tip is formed of a material which is also sufficiently flexible to be passed through the vasculature of the body and is of a durometer which is substantially lower than the durometer of the proximal section.

9. A vaso-occlusive coil deployment system as defined in claim 8, wherein the distal tip of the catheter is formed of a polymer having a durometer in a range of between about 25D and 55D.

10. A vaso-occlusive coil deployment system as defined in claim 8, wherein the distal tip of the catheter has a durometer of about 40D.

11. A vaso-occlusive coil deployment system as defined in claim 9, wherein said proximal section of said catheter is formed of a polymer having a durometer in a range of about 62D to 75D.

12. A vaso-occlusive coil deployment system for use in placing a coil at a preselected site within a vessel comprising:

an elongated flexible catheter having a lumen extending therethrough and having a proximal section and a distal section having a distal tip, said distal section of the catheter being formed of a material having a durometer which exhibits the characteristic that when a fluid pressure of about 90 to 450 psi applied to the interior of the catheter the walls of the distal section of the catheter expand outwardly;

a fluid pressure generating device coupled to the proximal section of the catheter for applying a fluid pressure to the interior of the catheter to thereby cause the distal section of the catheter to expand outwardly; and

,

an embolic coil being disposed in fluid-tight engagement within the lumen of the distal section of the catheter, said coil comprising a tightly wound helical coil having a distal end, a proximal end and a lumen extending therethrough, a seal plug is disposed in fluid tight engagement within the coil lumen at the proximal end having a proximal portion of the coil, and a plurality of the turns of the proximal portion of the coil are spot welded to an adjacent turn of the coil to prevent axial stretching of the proximal portion of the coil while retaining flexibility of the remain portion of the coil.

13. A vaso-occlusive coil deployment system as defined in claim 12, wherein the length of the embolic coil is in a range of about 1.5 to 30 centimeters and the length of the proximal portion of the coil having turns spot welded to adjacent turns is in a range of about 1 to 4 millimeters.

14. A vaso-occlusive coil deployment system as defined in claim 13, wherein said proximal section of said catheter is formed of a material which is sufficiently flexible to be passed through the vasculature of the body and is formed of a material which exhibits the characteristic of having substantially no radial expansion when a fluid pressure of about 90 to 450 psi is applied to the interior of the catheter, the distal tip is formed of a material which is also sufficiently flexible to be passed through the vasculature of the body and is of a durometer which is substantially lower than the durometer of the proximal section.

15. A vaso-occlusive coil deployment system as defined in claim 14, wherein the distal tip of the catheter is formed of a polymer having a durometer in a range of between about 25D and 55D.

16. A vaso-occlusive coil deployment system as defined in claim 14, wherein the distal tip of the catheter has a durometer of about 40D.

17. A vaso-occlusive coil deployment system for use in placing a coil at a preselected site within a vessel comprising:

an elongated flexible catheter having a lumen extending therethrough and having a proximal section and a distal section, said distal section of the catheter being formed of a material having a durometer which exhibits the characteristic that when a fluid pressure is applied to the interior of the catheter the walls of the distal section of the catheter expand outwardly;

a syringe coupled to the proximal section of the catheter for applying a fluid pressure to the interior of the catheter to thereby cause the distal section of the catheter to expand outwardly; and

,

an embolic coil being disposed in fluid-tight engagement within the lumen of the distal section of the catheter, said coil comprising a tightly wound helical coil having a distal end, a proximal end having a proximal portion and a lumen extending therethrough, a seal plug is disposed in fluid tight engagement within the coil lumen at the proximal end of the coil, and a plurality of turns of the proximal portion of the coil are bonded to an adjacent turn of the coil to prevent axial stretching of the proximal portion of the coil while retaining flexibility of the coil.