Apparatus and a method of locating a source of acoustic emissions in an article

• US 6,065,342 A
• Filed: 09/22/1998
• Issued: 05/23/2000
• Est. Priority Date: 10/01/1997
• Status: Expired due to Term

• Current Assignee: Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Original Assignee: Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Inventors: Kerr, Noel C, Webster, John R
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): Kwok, Helen C.
• Application Number:
  US09/158,136
• Time in Patent Office: 609 Days
• Field of Search: 73/587, 73/584, 73/786, 73/801, 73/643, 702/36, 367/118, 367/125, 367/127, 367/128, 367/129, 706/31, 706/25
• US Class Current: 73/587
• CPC Class Codes: G01N 2291/011 Velocity or travel time
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00
• CPC Class Codes: G01N 29/30 Arrangements for calibrating or comparing, e.g. with standard objects
• CPC Class Codes: G01N 29/4481 Neural networks

Abstract

An apparatus (14) for locating a source of acoustic mission in an article (10) comprises a plurality of spaced transducers (18) which supply output signals corresponding to detected acoustic emission activity to a processor (24). Artificially induced acoustic emissions (12) are generated in the article (10) by directing a laser beam (33) onto the article (10). A camera (40) produces an image of the article (10) and any laser flashes. A processor (42) converts the positions of the laser flashes to coordinates on the article (10). A processor (24) analyses parameters of the acoustic emission in the output signals and the coordinates of the laser flashes to infer the mathematical relationship between the parameters and location of acoustic emissions. The same parameters for acoustic emissions of unknown source location are used to calculate the location of the unknown source with the deduced mathematical relationship and the calculated coordinates are converted by processor (42) to a position on the image produced by the camera (40) and the processor (24) provides an indication of the accuracy of the calculation.

Claims

1. An apparatus for locating a source of acoustic emissions in an article comprising at least one transducer acoustically coupled to the article, said at least one transducer being arranged to detect acoustic emissions in the article and being arranged to produce a corresponding output signal, means to produce a plurality of artificially induced acoustic emission events having known locations on the article, camera means to view the article and the locations of any artificially induced acoustic emission events to produce an image of the article and the locations of any artificially induced acoustic emission events, means to extract parameters from the output signals, means for analysing the image of the article and any artificially induced acoustic emission events to determine the coordinates of locations of artificially induced acoustic emission events on the article, means for analysing the parameters extracted from the output signals and the coordinates of the corresponding locations of the artificially induced acoustic emission events to infer a mathematical relationship between the extracted parameters and a location of a source of an acoustic emission event, means for storing the deduced mathematical relationship, means for calculating from the parameters extracted from the output signals for an acoustic emission event of unknown source location and the stored mathematical relationship the location of the unknown source of the acoustic emission event.

2. An apparatus as claimed in claim 1 comprising means to display the calculated location of the source of the acoustic emission event on an image of the article.

3. An apparatus as claimed in claim 1 comprising means to display the location of the source of the unknown acoustic emission event based on a mathematical model of the article.

4. An apparatus as claimed in claim 1 comprising means to display the locations of the artificially induced acoustic emission events on a mathematical model of the article.

5. An apparatus as claimed in claim 1 in which the means to view the article is a video camera.

6. An apparatus as claimed in claim 1 in which the means to produce artificially induced acoustic emission events comprises a laser and means to direct a laser beam onto the article at a plurality of locations.

7. An apparatus as claimed in claim 1 in which the means for analysing the parameters and the coordinates of the corresponding locations of the artificially induced acoustic emission events comprises a neural network.

8. An apparatus as claimed in claim 1 in which the means for calculating from the parameters and the stored mathematical relationship comprises a neural network.

9. An apparatus as claimed in claim 7 or claim 8 in which the neural network has a plurality of output neurons, a number of the neurons indicate the coordinates of the locations of the acoustic emission events and at least one of the neurons indicates the accuracy of the calculation of the coordinates of the locations of an acoustic emission events.

10. An apparatus as claimed in claim 1 in which the means for calculating from the parameters and the stored mathematical relationship comprises a lookup table.

11. An apparatus as claimed in claim 1 in which the means to extract parameters measures the time taken for each of the output signals to equal or exceed at least one predetermined amplitude.

12. An apparatus as claimed in claim 11 in which the means to extract parameters measures the time taken for each of the electrical output signals to equal a peak amplitude.

13. An apparatus as claimed in claim 1 in which the means to extract parameters measures a differences in arrival times of the acoustic emission events at each one of a plurality of transducers, or differences in arrival times at a single transducer.

14. An apparatus as claimed in claim 1 comprising means to display the image of the article and the location of the artificially induced acoustic emission events.

15. A method of locating a source of acoustic emissions in an article comprising generating a plurality of artificially induced acoustic emission events having known locations on the article, detecting the plurality of artificially induced acoustic emission events at a plurality of tranducers each acoustically coupled to the article and which produce output signals, viewing the article with a camera and the locations of any artificially induced acoustic emission events, producing an image of the article and the locations of any artificially induced acoustic emission events, extracting parameters from the output signals of the transducers, analysing the image of the article and any extracted parameters of any artificially induced acoustic emission events to determine the coordinates of a location of the artificially induced acoustic emission events on the article, analysing the parameters extracted from the output signals of the transducers and the coordinates of the corresponding location of the artificially induced acoustic emission events to infer a mathematical relationship between the extracted parameters and the location of a source of an acoustic emission event, storing the deduced mathematical relationship, calculating from the parameters extracted from the output signals of the transducers for an acoustic emission event of unknown source location and the stored mathematical relationship the location of the unknown source of the acoustic emission event.

16. A method as claimed in claim 15 comprising displaying the calculated location of the source of the acoustic emission event on an image of the article.

17. A method as claimed in claim 15 comprising displaying the location of the source of the unknown acoustic emission event on a mathematical model of the article.

18. A method as claimed in claim 15 comprising displaying the locations of the artificially induced acoustic emission events on a mathematical model of the article.

19. A method as claimed in claim 15 comprising viewing the article using a video camera.

20. A method as claimed in claim 15 comprising producing the artificially induced acoustic emission event by directing a laser beam, by breaking pencil lead, by impacting particles onto the article at a plurality of locations.

21. A method as claimed in claim 15 comprising analysing the parameters and the coordinates of the corresponding locations using a neural network.

22. A method as claimed in claim 15 comprising calculating the location of the source of the acoustic emission event using a neural network.

23. A method as claimed in claim 21 or claim 22 comprising indicating an accuracy of the calculation of the coordinates of the locations of the acoustic emission events.

24. A method as claimed in claim 15 wherein the extracting of parameters from the output signals of the transducers comprises measuring the time taken for each of the electrical output signals to equal or exceed at least one predetermined amplitude.

25. A method as claimed in claim 15 wherein the extracting of parameters from the output signals of the plurality of transducers comprises measuring a differences in arrival times of the acoustic emission events at the transducers.

26. A method as claimed in claim 15 comprising displaying the image of the article and locations of the artificially induced acoustic emission events.

27. An apparatus for locating a source of acoustic emissions in an article comprising at least one transducer acoustically coupled to the article, said transducer being arranged to detect acoustic emissions in the article and being arranged to produce a corresponding output signal, means to extract parameters from the output signals, means for analysing the parameters extracted from the output signals for a plurality of artificially induced acoustic emission events having known locations to infer a mathematical relationship between the extracted parameters and the location of a source of an acoustic emission event, means for storing the deduced mathematical relationship, means for calculating from the parameters extracted from the electrical output signals for an acoustic event of unknown source location and the stored mathematical relationship the location of the source of the acoustic emission event, the means for analysing and the means for calculating being a neural network, the neural network having a plurality of output neurons, a number of the output neurons indicating the location of the source of the acoustic emission event and one of the output neurons indicating the accuracy of the calculation of the location of the source of the acoustic emission event.

28. An apparatus as claimed in claim 27 comprising means to produce a plurality of artificially induced acoustic events having known locations on the article, means to view the article and the locations of any artificially induced acoustic emission events to produce an image of the article and the locations of any artificially induced acoustic emission events, means for analysing the image of the article and any artificially induced acoustic emission events to determine the coordinates of the locations of the artificially induced acoustic events on the article, the analysing means analysing the parameters extracted from the output signals and the coordinates of the corresponding locations of the artificially induced acoustic emission events.

29. A method of locating a source of acoustic emissions in an article comprising generating a plurality of artificially induced acoustic emission events having known locations on the article, detecting the plurality of artificially induced acoustic emission events at at least one transducer acoustically coupled to the article, and producing output signals extracting parameters from the output signals of the transducers, introducing errors into the parameters extracted for at least one of the artificially induced acoustic emission events, analysing the parameters extracted from the output signals of the plurality of artificially induced acoustic emission events having known locations and any introduced errors in the parameters using a neural network to infer a mathematical relationship between the extracted parameters and a location of a source of an acoustic emission event, storing the deduced mathematical relationship, calculating from the parameters extracted from the output signals for an acoustic emission event of unknown source location and the stored mathematical relationship using the neural network the location of the source of the emission event and an accuracy of the calculation of the location of the source of the acoustic emission event.

30. A method as claimed in claim 29 comprising viewing the article and the locations of any artificially induced acoustic emission events, producing an image of the article and the location of any artificially induced acoustic emission events, analysing the image of the article and any artificially induced acoustic emission events to determine the coordinates of the locations of the artificially induced acoustic emission events on the article, analysing the parameters extracted from the output signals and the coordinates of the corresponding locations of the artificially induced acoustic emission events.