Microturbine power generating system including variable-speed gas compressor

• US 6,066,898 A
• Filed: 08/14/1998
• Issued: 05/23/2000
• Est. Priority Date: 08/14/1998
• Status: Expired due to Fees

• Current Assignee: Hybrid Power Generation Systems, LLC
• Original Assignee: Alliedsignal Inc. (Honeywell International Inc.)
• Inventors: Jensen, Davis
• Primary Examiner(s): Ponomarenko, Nicholas
• Application Number:
  US09/134,254
• Time in Patent Office: 648 Days
• Field of Search: 290/32, 290/36 R, 290/40 R, 290/46, 290/52, 60/597, 60/605, 60/608
• US Class Current: 290/52
• CPC Class Codes: F01D 15/10 Adaptations for driving, or combinations with, electric generators
• CPC Class Codes: F02C 7/275 Mechanical drives
• CPC Class Codes: F02C 9/28 Regulating systems responsive to plant or ambient parameters, e.g. temperature, pressure, rotor speed F02C9/30 - F02C9/38, F02C9/44 take precedence

Abstract

A microturbine power generating system includes a combustor and a gas compressor that provides a flow of natural gas to a combustor. The flow of natural gas is regulated by varying the speed of the gas compressor to maintain gas compressor discharge pressure at a set point. The system further includes a turbine and an electrical generator that is driven by the turbine during a run mode of operation. A rectifier and a main inverter convert an output of the electrical generator into fixed frequency ac power during the run mode. A secondary inverter operates an electric motor of the gas compressor at the variables speeds during the run mode. During a startup mode, however, the main inverter operates the gas compressor motor, and the secondary inverter operates the electrical generator as a starter motor.

Claims

1. A microturbine power generating system comprising:

a combustor for combusting gaseous fuel and an oxidant to produce gaseous heat energy;

an air compressor for providing air for said combustor;

a turbine for converting the gaseous heat energy into mechanical energy;

an electrical driven by said turbine generator for converting the mechanical energy produced by the turbine into electrical energy;

a gas compressor for supplying the gaseous fuel to the combustor; and

first means for operating the gas compressor at variable speeds to maintain a desired pressure of the gas compressor at a set point;

wherein gaseous fuel flow to the combustor is regulated by varying the speed of the gas compressor to maintain the desired pressure at the set point.

2. The system of claim 1, wherein the desired gas compressor pressure is discharge pressure, whereby the first means operates the gas compressor at variable speeds to maintain compressor discharge pressure at a set point.

3. The system of claim 2, further comprising a motor, responsive to an excitation current, for driving the gas compressor;

and wherein the first means includes;

a controller, responsive to the set point and a measured gas compressor discharge pressure, for generating commands that maintain the measured pressure at the set point; and

a first inverter for supplying the excitation current to the motor in response to the commands.

4. The system of claim 3, wherein the system is operable in a startup mode and a run mode, wherein the first inverter provides the excitation current to the motor during the run mode of operation, and wherein the first inverter provides an excitation current to the generator during the startup mode of operation.

5. The system of claim 4, further comprising a rectifier for rectifying an output of the electrical generator, and a second inverter for converting an output of rectifier to ac power during the run mode, the second inverter providing an excitation current to the motor during the startup mode of operation.

6. The system of claim 5, further comprising a primary controller for configuring the main and secondary inverters to operate during the run and startup modes.

7. The system of claim 6, wherein the primary controller configures the second inverter to start the gas compressor during the startup mode, wherein the primary controller configures the first inverter to operate the generator as a starter motor during the startup mode, wherein the primary controller configures the second inverter to perform energy conversion during the run mode, and wherein the primary controller configures the first inverter to operate the gas compressor motor during the run mode.

8. The system of claim 1, further comprising second means for providing the set point to the first means.

9. The system of claim 1, further comprising only a shutoff valve midstream between the gas compressor and the combustor.

10. A microturbine power generating system having a startup mode of operation and a run mode of operation, the system comprising:

a combustor for combusting gaseous fuel and an oxidant to produce gaseous heat energy;

a gas compressor for supplying the gaseous fuel to the combustor;

a gas compressor motor;

a turbine for converting the gaseous heat energy into mechanical energy;

an electrical generator for converting the mechanical energy produced by the turbine into electrical energy during the run mode of operation;

a source of electrical power;

a main inverter for converting a rectified output of the electrical generator to ac power during the run mode of operation, the main inverter also functioning to start the gas compressor motor during the start mode of operation by inverting power from said source of electrical power; and

a secondary inverter for operating the electrical generator as a starter motor during the start mode of operation by inverting power from said source of electrical power, the secondary inverter operating the gas compressor motor at variable speeds during the run mode of operation.

11. The system of claim 10, further comprising a primary controller for configuring the main and secondary inverters during the start and run modes of operation.

12. The system of claim 11, wherein the primary controller configures the main inverter to start the gas compressor motor during the startup mode, wherein the primary controller configures the secondary inverter to operate the generator as a starter motor during the startup mode, wherein the primary controller configures the main inverter to perform energy conversion during the run mode, and wherein the primary controller configures the secondary inverter to operate the gas compressor motor during the run mode.

13. The system of claim 10, further comprising a secondary controller, the secondary inverter being responsive to an output of the secondary controller to operating the gas compressor motor, the secondary controlling causing a particular pressure of the gas compressor to be maintained at a set point, wherein the primary controller also provides the set point to the secondary controller.

14. The system of claim 13, wherein the particular pressure is gas compressor discharge pressure.

15. The system of claim 10, further comprising a shutoff valve midstream between the gas compressor and the combustor, wherein only the gas compressor and the shutoff valve form a fuel flow path to the combustor.

16. A method of operating a microturbine power generating system that has a combustor, a gas compressor, a turbine, an electrical generator, a rectifier, a main inverter, and a secondary inverter, the method comprising the steps of:

operating the gas compressor to provide a flow of gaseous fuel to the combustor;

measuring discharge pressure of the gas compressor; and

regulating the gaseous fuel flow by varying gas compressor speed to maintain the discharge pressure at a set point;

using the turbine to convert gaseous heat energy from the combustor into mechanical energy during a run mode of operation;

using the turbine to drive the electrical generator during the run mode of operation;

using the rectifier and the main inverter to convert an output of the electrical generator to ac power during the run mode of operation; and

using the secondary inverter to operate an electrical motor of the gas compressor at the variable speeds during the run mode of operation.

17. The method of claim 16, further comprising the steps of:

using the secondary inverter to operate the electrical generator as a starter motor during a start mode of operation; and

using the main inverter to operate the gas compressor motor during the start mode.

18. A method of operating a microturbine generating system that has a combustor, a gas compressor, a turbine with air compressor, an electrical generator, a rectifier, a main inverter, a secondary inverter, and a source of electrical power, the method comprising the steps of:

using the secondary inverter to operate the electrical generator as a starter motor during a start mode of operation by inverting power from said source of electrical power;

using the main inverter to operate the gas compressor motor during the start mode by inverting power from said source of electrical power;

using the turbine to convert gaseous heat energy from the combustor into mechanical energy during a run mode of operation;

using the turbine to drive the electrical generator during the run mode

using the rectifier and the main inverter to convert an output of the electrical generator to ac power during the run mode; and

using the secondary inverter to operate an electrical motor of the gas compressor at variable speed during the run mode.

19. The method of claim 18, wherein the gas compressor speed is varied to maintain gas compressor discharge pressure at a set point.

20. The method of claim 18, wherein the source of electrical power is a battery.