Method and system for late cycle oxygen injection in an internal combustion engine

• US 6,067,973 A
• Filed: 01/22/1999
• Issued: 05/30/2000
• Est. Priority Date: 09/11/1998
• Status: Expired due to Fees

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Vachon, John T., Chanda, Ashok A., Richards, Randall R.
• Primary Examiner(s): Kwon, John
• Application Number:
  US09/235,721
• Time in Patent Office: 494 Days
• Field of Search: 123/585, 123/586, 123/587
• US Class Current: 123/585
• CPC Class Codes: F02B 29/0425 Air cooled heat exchangers
• CPC Class Codes: F02B 75/02 Engines characterised by their cycles, e.g. six-stroke
• CPC Class Codes: F02D 21/10 having secondary air added to the fuel-air mixture
• CPC Class Codes: F02M 23/00 Apparatus for adding secondary air to fuel-air mixture
• CPC Class Codes: F02M 25/12 the apparatus having means for generating such gases using rays and simultaneously generating ozone F02M27/06
• CPC Class Codes: F02M 26/05 High pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust system upstream of the turbine and reintroduced into the intake system downstream of the compressor
• CPC Class Codes: F02M 26/23 Layout, e.g. schematics
• CPC Class Codes: F02M 26/35 with means for cleaning or treating the recirculated gases, e.g. catalysts, condensate traps, particle filters or heaters
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

A method and system for late cycle injection of oxygen enriched air into the combustion chamber of an internal combustion engine is disclosed. The late cycle oxygen injection system is part of an airflow management system that effectively controls the use of oxygen and nitrogen available in the intake air. The preferred system comprises an intake air separation device adapted for separating a prescribed portion of intake air into a flow of oxygen enriched air and a flow of nitrogen enriched air. The system includes an oxygen enriched air flow circuit extending from the intake air separating device to one or more combustion chambers and a control device adapted for controlling the introduction of the oxygen enriched air into the combustion chambers late in a combustion cycle in response to selected engine operating conditions such as engine speed or engine load or both. Preferably, the introduction of the oxygen enriched air into the combustion chamber occurs late in a combustion cycle at a crank angle between about 20 degrees and 120 degrees after top dead center and lasts for a prescribed time interval between about 5 degrees and 20 degrees of crank angle movement.

Claims

1. An air flow management system for an internal combustion engine, said engine having an intake manifold and at least one combustion chamber, an intake air system adapted for providing intake air to said intake manifold and said combustion chamber, and an exhaust system adapted for transporting exhaust gases from said combustion chamber, said air flow management system comprising:

intake air separation device disposed within said intake air system and adapted for separating a prescribed portion of intake air into a flow of said oxygen enriched air and a flow of nitrogen enriched air;

an oxygen,enriched air flow circuit extending from said intake air separating device to said combustion chamber while circumventing said intake manifold;

a flow control device disposed along said oxygen enriched air flow circuit, said flow control device adapted for introducing said oxygen enriched air from said oxygen enriched air circuit into said combustion chamber; and

a controller operatively coupled to said flow control device and adapted to control the introduction of said oxygen enriched air into said combustion chamber late in a combustion cycle in response to selected engine operating conditions.

2. The air flow management system of claim 1 wherein said intake air separation device further comprises:

an intake air inlet;

a selectively permeable membrane device in flow communication with said intake air inlet, said selectively permeable membrane adapted for separating nitrogen from intake air received at said intake air inlet and producing nitrogen enriched air at a first outlet and oxygen enriched air at a second outlet;

an intake air driver operatively connected with said selectively permeable membrane device and adapted for forcibly passing said intake air received at said intake air inlet through said selectively permeable membrane device.

3. The air flow management system of claim 1 wherein said oxygen enriched air flow circuit further includes:

an oxygen enriched air conduit extending from said intake air separating device to said combustion chamber;

an oxygen plenum disposed along said oxygen enriched air conduit, said plenum adapted for accumulating a prescribed quantity said oxygen enriched air; and

said flow control device is disposed along said oxygen enriched air conduit between said plenum and said combustion chamber.

4. The air flow management system of claim 1 wherein said controller is adapted to control the introduction of said oxygen enriched air into said combustion chamber at a crank angle between about 20 degrees and 120 degrees.

5. The air flow management system of claim 1 wherein said controller is adapted to control the introduction of said oxygen enriched air into said combustion chamber at a crank angle between about 20 degrees and 50 degrees after top dead center.

6. The air flow management system of claim 1 wherein said controller is adapted to control the duration of said oxygen enriched air introduced into said combustion chamber between about 5 degrees and 20 degrees of crank angle movement.

7. The air flow management system of claim 1 wherein said controller is adapted to control the introduction of said oxygen enriched air into said combustion chamber in response to engine speed and engine load.

8. A method of reducing particulate emissions from a compression ignition engine, said engine having an intake manifold and at least one piston assembly moveable within a cylinder to form a combustion chamber, an intake air system adapted for providing intake air to said intake manifold and combustion chamber, and an exhaust system adapted for transporting exhaust gases from said combustion chamber, said method comprising the steps of:

moving said piston assembly in said cylinder to increase the volume of said combustion chamber and inducting a charge of intake air from said intake manifold into said combustion chamber;

moving said piston assembly in said cylinder to compress said charge of intake air in said combustion chamber;

introducing fuel into said combustion chamber and igniting said mixture of fuel and charge of compressed intake air to form expanding exhaust gas within said combustion chamber;

introducing a charge of supplemental oxygen enriched air into said combustion chamber late in a combustion cycle after ignition of said mixture of fuel and charge of compressed intake air, wherein said charge of supplemental oxygen enriched air reacts with said exhaust gases resident within in said combustion chamber to form exhaust gases having reduced particulate content; and

moving said piston assembly within said cylinder to expel said exhaust gases having reduced particulate content from said combustion chamber to said exhaust system.

9. The method of claim 8 wherein the step of introducing said charge of supplemental oxygen enriched air into said combustion chamber late in said combustion cycle further comprises the steps of:

forming a supply of oxygen enriched air using an intake air separation device;

controlling timing and volume of oxygen enriched air introduced to said combustion chamber in response to selected engine operating conditions; and

introducing said prescribed volume of supplemental oxygen enriched air into said combustion chamber at said prescribed timing wherein said charge of supplemental oxygen enriched air reacts with said exhaust gases resident within in said combustion chamber to form exhaust gases having reduced and particulate content.

10. The method of claim 9 wherein the introduction of said charge of supplemental oxygen enriched air into said combustion chamber occurs during said expansion at a crank angle between about 20 degrees 50 degrees.

11. The method of claim 9 wherein the introduction of said charge of supplemental oxygen enriched air into said combustion chamber occurs during a prescribed time interval corresponding to between about 5 degrees and 20 degrees of crank angle movement.

12. The method of claim 9 wherein said prescribed volume of said charge of supplemental oxygen enriched air introduced into said combustion chamber varies in response to engine speed and engine load.

13. An air flow management system for an internal combustion engine, said engine having an intake manifold and at least one combustion chamber, an intake air system adapted for providing intake air to said intake manifold and combustion chamber, and an exhaust system adapted for transporting exhaust gases from said combustion chamber, said air flow management system comprising:

an oxygen enriched air source;

an oxygen enriched air flow circuit extending from said oxygen enriched air source to said combustion chamber while circumventing said intake manifold;

a flow control device disposed along said oxygen enriched air flow circuit, said flow control device adapted for introducing said oxygen enriched air from said oxygen enriched air circuit into said combustion chamber; and

a controller operatively coupled to said flow control device and adapted to control the introduction of said oxygen enriched air into said combustion chamber late in said combustion cycle in response to selected engine operating conditions.

14. The air flow management system of claim 13 wherein said oxygen enriched air source further comprises an intake air separation device disposed within said intake air system and adapted for separating a prescribed portion of intake air into a flow of said oxygen enriched air and nitrogen enriched air and wherein said oxygen enriched air flow circuit extends from said intake air separating device to said combustion chamber while circumventing said intake manifold.

15. The air flow management system of claim 14 wherein said intake air separation device further comprises:

an intake air input;

a selectively permeable membrane device in flow communication with said intake air input, said selectively permeable membrane adapted for separating nitrogen from intake air received at said intake air input and producing nitrogen enriched air at a first output and oxygen enriched air at a second output;

an intake air driver operatively connected with said selectively permeable membrane device and adapted for forcibly passing said intake air received at said intake air input through said selectively permeable membrane device.

16. The air flow management system of claim 13 wherein said controller is adapted to control the introduction of said oxygen enriched air into said combustion chamber at a crank angle between about 20 degrees 50 degrees.

17. The air flow management system of claim 13 wherein said controller is adapted to control the introduction of said oxygen enriched air into said combustion chamber during a prescribed interval of between about 5 degrees and 20 degrees of crank angle movement.

18. The air flow management system of claim 13 wherein said controller is adapted to control the introduction of said oxygen enriched air into said combustion chamber in response to engine speed and engine load.