Resonant inverter apparatus

• US 6,069,809 A
• Filed: 05/04/1999
• Issued: 05/30/2000
• Est. Priority Date: 05/08/1998
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Inoshita, Ryosuke
• Primary Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US09/305,103
• Time in Patent Office: 392 Days
• Field of Search: 363/16, 363/17, 363/97, 363/98, 363/131, 363/132
• US Class Current: 363/98
• CPC Class Codes: H02M 7/53871 with automatic control of output voltage or current
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An inverter portion (2) includes upper main switches and lower main switches of different phases, main switching devices (3a-3f) provided in the upper main switches and the lower main switches respectively, and diodes (4a-4f) connected in antiparallel with the main switching devices (3a-3f) respectively. Bus-splitting portions (1D, 1E, 1F, 6, 7) are connected to each other at a bus-splitting junction. A resonant circuit portion (8) includes resonant reactors (9a-9c), auxiliary switches (11a-11c), and resonant capacitors (10a-10c). The resonant reactors (9a-9c) and the auxiliary switches (11a-11c) are connected in series circuits. The series circuits are connected between the bus-splitting junction and the junctions between series-coupled main switches. The resonant capacitors (10a-10c) are connected in parallel with the series circuits respectively. A gate drive portion (12) operates for turning on an auxiliary switch, which is in the series circuit connected to the junction between the series-coupled main switches of a phase to be switched, among the auxiliary switches (11a-11c). The gate drive portion (12) operates for enabling main switching devices, which are of the phase to be switched, among the main switching devices (3a-3f) to implement zero-voltage switching. The gate drive portion (12) operates for turning off the auxiliary switch in the series circuit connected to the junction between the series-coupled main switches of the phase to be switched when a current flowing through the related resonant reactor becomes substantially zero.

Claims

1. A resonant inverter apparatus comprising:

a DC voltage source for generating a DC voltage;

an inverter portion connected to the positive and negative rails of the DC voltage source, the inverter portion including upper main switches and lower main switches being series-coupled in each phase, main switching devices provided in the upper and lower main switches respectively, and flywheel diodes connected in antiparallel with the main switching devices respectively;

bus-splitting means connected to the positive and negative rails of the DC voltage source, or a variable DC source connected to the negative rail of the DC voltage source;

a resonant circuit portion connected to the junction of a pair of series-coupled bus splitting means or the other terminal of a variable DC source and the inverter portion, the resonant circuit portion including resonant reactors, auxiliary switches, and resonant capacitors, the resonant reactors and the auxiliary switches being connected in series circuits, the series circuits being connected between the junction of a pair of series-coupled bus splitting means and the junctions of the respective phases in the inverter portion, the resonant capacitors being connected in parallel with the series circuits respectively;

current detection means for detecting currents flowing through the resonant reactors; and

gate drive means for turning on an auxiliary switch, which is in the series circuit connected to the junction between series-coupled main switches of a phase to be switched, among the auxiliary switches to cause resonance by the related resonant reactor and the related resonant capacitor, for enabling main switching devices, which are of the phase to be switched, among the main switching devices to implement zero-voltage switching, and for turning off the auxiliary switch in the series circuit connected to the junction between series-coupled main switches of the phase to be switched when the current flowing through the related resonant reactor which is detected by the current detection means becomes substantially zero.

2. A resonant inverter apparatus as recited in claim 1, wherein the gate drive means comprises a gate signal generation circuit for generating and outputting a signal representative of a pattern for controlling the main switching devices, a zero voltage detection circuit for detecting that voltages across the main switching devices become substantially zero, and outputting a signal representative thereof, a control circuit generating and outputting a signal representative of a switching pattern for the main switching devices and the auxiliary switches in response to the signals outputted from the gate signal generation circuit and the zero voltage detection circuit and an output signal of the current detection means, and a drive circuit for driving the main switching devices and the auxiliary switches in response to the signal outputted from the control circuit.

3. A resonant inverter apparatus as recited in claim 1, wherein the bus-splitting means comprise a series combination of capacitors.

4. A resonant inverter apparatus as recited in claim 1, wherein the bus-splitting means comprise a series combination of DC power sources.

5. A resonant inverter apparatus as recited in claim 1, wherein each of the auxiliary switches includes a series combination of reverse conducting type switches or a parallel combination of reverse blocking type switches.

6. A resonant inverter apparatus as recited in claim 1, wherein each of the auxiliary switches is of a self-commutated type.

7. A resonant inverter apparatus as recited in claim 1, wherein each of the auxiliary switches includes one of a junction field-effect transistor, a metal oxide semiconductor field-effect transistor, an insulated gate bipolar transistor, an injection enhanced insulation gate bipolar transistor, a static induction transistor, a gate turn-off thyristor, and a MOS controlled thyristor.

8. A resonant inverter apparatus as recited in claim 1, wherein the gate drive means includes means for turning off the main switching device of the phase to be switched when the related auxiliary switch is in its on state and the current flowing through the related resonant reactor which is detected by the current detection means reaches a reference current level.

9. A resonant inverter apparatus as recited in claim 1, wherein the reference current level varies as a function of a load current fed from the inverter portion to a load.

10. A resonant inverter apparatus as recited in claim 1, wherein the gate drive means includes means for turning on the main switching device of the phase to be switched during a time interval for which the related flywheel diode connected in antiparallel with the main switching devices is in its conductive state.

11. A resonant inverter apparatus as recited in claim 1, wherein the detection means includes Hall-effect current sensors for detecting the currents flowing through the resonant reactors.

12. A resonant inverter apparatus as recited in claim 1, wherein the detection means includes current sensors incorporated in the auxiliary switches for detecting the currents flowing through the resonant reactors.

13. A resonant inverter apparatus as recited in claim 1, wherein the resonant capacitor of the phase to be switched operate as a snubber for the main switching device in the related upper and lower main switches when the main switching device is turned off.

14. A resonant power converter apparatus comprising:

a positive rail and a negative rail connected to a DC voltage source;

a power conversion circuit portion provided between the positive rail and the negative rail, the power conversion circuit portion including main switching devices forming upper and lower arms of different phases respectively, and flywheel diodes connected in antiparallel with the main switching devices respectively, the power conversion circuit portion performing power conversion for converting a DC voltage of the DC voltage source into an AC voltage;

a voltage output circuit portion outputting a given voltage equal to or lower than a voltage applied between the positive rail and the negative rail;

a resonant circuit portion including series connection circuits connected between the voltage output circuit portion and junctions between the upper and lower arms of the different phases respectively, the series connection circuits including resonant reactors and auxiliary switches, the resonant circuit portion including resonant capacitors connected in parallel with the series connection circuits respectively; and

a controller for turning on the auxiliary switch of the series connection circuit connected to the junction between the upper and lower arms of the phase to be switched to cause the related resonant reactor and the related resonant capacitor to make resonance, for zero-voltage-switching the main switching devices of the phase to be switched, and for turning off said turned-on auxiliary switch when detecting that a current flowing through said resonant reactor becomes zero.

15. A resonant power converter apparatus as recited in claim 14, wherein the voltage output circuit portion includes a variable voltage output portion which can vary an output voltage in a range of the voltage applied between the positive rail and the negative rail.

16. A resonant power converter apparatus as recited in claim 15, wherein the variable voltage output portion includes first and second switches connected in series between the positive rail and the negative rail, wherein a voltage at a junction between the first and second switches is applied to the resonant reactors.

17. A resonant power converter apparatus as recited in claim 14, wherein the voltage output circuit portion includes first and second switches connected across a second DC voltage source different from the DC voltage source which applies a voltage between the positive rail and the negative rail, wherein a voltage at a junction between the first and second switches is applied to the resonant reactors.

18. A resonant power converter apparatus as recited in claim 14, wherein the voltage output circuit portion includes means for outputting a voltage at a mid point in the DC voltage source which applies a voltage between the positive rail and the negative rail.

19. A resonant power converter apparatus as recited in claim 14, wherein the controller comprises:

a gate signal generation circuit for generating a pattern for controlling gates of the main switching devices;

a current detection circuit for detecting currents of the resonant reactors;

a zero voltage detection circuit for detecting zero voltages of the main switching devices;

a control circuit receiving output signals from the gate signal generation circuit, the current detection circuit, and the zero voltage detection circuit, and outputting a switching pattern of the main switching devices; and

a drive circuit for converting the switching pattern into voltages which can drive the main switching devices.

20. A resonant power converter apparatus as recited in claim 14, wherein each of the auxiliary switches includes a series combination of reverse conducting type switches or a parallel combination of reverse blocking type switches.

21. A resonant power converter apparatus as recited in claim 20, wherein each of the auxiliary switches is of a self-commutated type.

22. A resonant power converter apparatus as recited in claim 21, wherein each of the auxiliary switches includes one of a JFET, a MOSFET, an IGBT, an IEGT, a SIT, a GTO, and an MCT.

23. A resonant power converter apparatus as recited in claim 14, wherein the controller comprises means for turning off the main switching device of the phase to be switched when detecting that the related auxiliary switch is in its on state and a given current value flows through the related resonant reactor.

24. A resonant power converter apparatus as recited in claim 23, wherein the given current value varies in response to a magnitude of a load current.

25. A resonant power converter apparatus as recited in claim 14, wherein the controller comprises means for turning on the main switching device of the phase to be switched during a time interval for which the related flywheel diode connected in antiparallel with said main switching device is in its conductive state.

26. A resonant power converter apparatus as recited in claim 14, wherein currents flowing through the resonant reactors are detected by Hall-effect current sensors.

27. A resonant power converter apparatus as recited in claim 14, wherein currents flowing through the resonant reactors are detected by current sensors incorporated in the auxiliary switches.