Method and apparatus for characterizing a combustion flame

• US 6,071,114 A
• Filed: 12/05/1997
• Issued: 06/06/2000
• Est. Priority Date: 06/19/1996
• Status: Expired due to Term

• Current Assignee: Meggitt Incorporated (Amphenol Corporation)
• Original Assignee: Meggitt Avionics, Inc.
• Inventors: Jubinville, Leo, Plimpton, Jonathan, Cusack, Deidre E.
• Primary Examiner(s): Price, Carl D.
• Application Number:
  US08/985,836
• Time in Patent Office: 914 Days
• Field of Search: 431/12, 431/79, 431/76, 431/75, 340/578, 60/39.03
• US Class Current: 431/79
• CPC Class Codes: F01D 17/02 Arrangement of sensing elements
• CPC Class Codes: F01D 21/003 Arrangements for testing or measuring for measuring vibrations G01H
• CPC Class Codes: F02C 9/00 Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants controlling air intakes F02C7/057; controlling turbines F01D; controlling compressors F04D27/00; controlling in general G05
• CPC Class Codes: F23N 5/082 using electronic means
• CPC Class Codes: G01J 2005/604 bandpass filtered
• CPC Class Codes: G01J 5/0014 for sensing the radiation from gases, flames
• CPC Class Codes: G01J 5/0821 Optical fibres
• CPC Class Codes: G01J 5/0878 Diffusers
• CPC Class Codes: H05H 1/0025 by using photoelectric means H05H1/0031 - H05H1/0043 take precedence

Abstract

Characteristics of a flame within a turbine or burner are determined based upon ultraviolet, visible, and infrared measurements of the flame. The measurements include the amplitude of frequency bands that are indicative of an efficient combustion process, such as those that increase when the flame temperature increases. The measurements also include the amplitude of frequency bands that are indicative of an inefficient combustion process, such as those that do not vary, increase a relatively small amount, or decrease when the flame temperature increases. The temperature of the flame may therefore be determined accurately, to facilitate efficient operation of the turbine or burner, while minimizing polluting emissions.

Claims

1. A system for characterizing a combustion flame in a combustion chamber, comprising:

a first sensor having an input that receives energy within a first frequency band of the flame, and an output that provides a first signal indicative of an amplitude of the energy within the first frequency band;

a second sensor having an input that receives energy within a second frequency band of the flame, different from the first frequency band, and an output that provides a second signal indicative of an amplitude of the energy within the second frequency band; and

a flame characterization module having a first input coupled to the output of the first sensor, a second input coupled to the output of the second sensor, and an output that provides a figure of merit that characterizes the combustion flame as a function of at least a ratio of the first signal to the second signal;

wherein the first frequency band is chosen to be a predetermined band characteristic of an efficient combustion process wherein an efficient combustion process is characterized by at least one of a minimized waste stream pollutant emission level and a maximized power output level per unit measure of fuel; and

wherein the second frequency band is chosen to be a predetermined band characteristic of an inefficient combustion process wherein an inefficient combustion process is characterized by at least one of a high level of NO_x, a high level of SO_x, a high level of CO₂, a high level of unburned hydrocarbons, a high level of particulate matter, and a lower power output level per unit measure of fuel.

2. The system of claim 1, wherein the second frequency band includes a wavelength of 600 nm.

3. The system of claim 1, further comprising:

a third sensor having an input that receives energy within a third frequency band of the flame within a visible region, and an output that provides a third signal indicative of an amplitude of the energy within the third frequency band; and

a fourth sensor having an input that receives energy within a fourth frequency band of the flame within an ultraviolet region, and an output that provides a fourth signal indicative of an amplitude of the energy within the fourth frequency band;

wherein the third and fourth frequency bands are chosen to be predetermined bands characteristic of an efficient combustion process;

wherein the first frequency band is within an infrared region; and

wherein the flame characterization module receives the third signal and the fourth signal, and the figure of merit further characterizes the combustion flame as a function of the third and fourth signals.

4. The system of claim 1, wherein the amplitude of energy of the first frequency band is indicative of a first characteristic of the combustion flame that increases in response to an increase in temperature.

5. The system of claim 4, wherein the amplitude of energy with the second frequency band is indicative of a second characteristic of the combustion flame representative of at least one of soot and unburned hydrocarbons.

6. The system of claim 1, in combination with a flame control system having an input that receives the figure of merit and an output that controls the combustion flame based upon the figure of merit.

7. The system of claim 1, further comprising a frequency variation module having an input that receives the first signal, and an output that provides a measure of a frequency of amplitude variation of the first signal, wherein the flame characterization module receives the measure of frequency, and the figure of merit further characterizes the combustion flame as a function of the measure of frequency.

8. The system of claim 1, further comprising an AC amplitude measurement module having an input that receives the first signal, and an output that provides a measure of an amount of AC amplitude variation of the first signal, wherein the flame characterization module receives the measure of AC amplitude variation, and the figure of merit further characterizes the combustion flame as a function of the measure of the amount of AC amplitude variation.

9. A method of characterizing a combustion flame in a combustion chamber, comprising:

(a) measuring an amplitude of energy within a first frequency band of the flame, the first frequency band indicative of an efficient combustion process wherein an efficient combustion process is characterized by at least one of a minimized waste stream pollutant emission level and a maximized power output level per unit measure of fuel;

(b) measuring an amplitude of energy within a second frequency band of the flame, the second frequency band indicative of an inefficient combustion process and different from the first frequency band, wherein an inefficient combustion process is characterized by at least one of a high level of NO_x, a high level of SO_x, a high level of CO₂, a high level of unburned hydrocarbons, a high level of particulate matter, and a lower power output level per unit measure of fuel; and

(c) determining a figure of merit to characterize the combustion flame as a function of at least a ratio of the amplitude of energy within the first frequency band to the amplitude of energy within the second frequency band.

10. The method of claim 9, wherein the second band includes a wavelength of 600 nm.

11. The method of claim 9, further comprising:

measuring an amplitude of energy within a third frequency band within a visible region of the flame, the third frequency band indicative of an efficient combustion process;

measuring an amplitude of energy within a fourth frequency band within an ultraviolet region of the flame, the fourth frequency band indicative of an efficient combustion process;

wherein the first frequency band is within an infrared region; and

wherein step (c) includes determining the figure of merit further as a function of the amplitude of energy within the third frequency band and the amplitude of energy within the fourth frequency band.

12. The method of claim 9, wherein the step (a) of measuring includes measuring at least one characteristic of the combustion flame that increases in response to an increase in a temperature.

13. The method of claim 9, wherein the step (b) of measuring includes measuring at least one characteristic of the combustion flame indicative of at least one of soot and unburned hydrocarbons.

14. The method of claim 9, further comprising a step of controlling the combustion flame based upon the figure of merit.

15. The method of claim 9, further comprising measuring a frequency of amplitude variation of the first signal, wherein step (c) includes determining the figure of merit further as a function of the frequency of amplitude variation of the first signal.

16. The method of claim 9, further comprising a step of measuring an amount of AC amplitude variation of the first signal, wherein step (c) includes determining the figure of merit further as a function of the amount of AC amplitude variation of the first signal.

17. An apparatus for characterizing a combustion flame in a combustion chamber, comprising:

first means for measuring an amplitude of energy within a first frequency band of the flame, the first frequency band indicative of an efficient combustion process wherein

an efficient combustion process is characterized by at least one of a minimized waste stream pollutant emission level and a maximized power output level per unit measure of fuel;

second means for measuring an amplitude of energy within a second frequency band of the flame, the second frequency band indicative of an inefficient combustion process and different from the first frequency band, wherein an inefficient combustion process is characterized by at least one of a high level of NO_x, a high level of SO_x, a high level of CO₂, a high level of unburned hydrocarbons, a high level of particulate matter, and a lower power output level per unit measure of fuel; and

third means for determining a figure of merit to characterize the combustion flame as a function of at least a ratio of the amplitude of energy within the first frequency band to the amplitude of energy within the second frequency band.

18. The apparatus of claim 17, wherein the second means include means for measuring an amplitude of energy within a second band that includes a wavelength of 600 nm.

19. The apparatus of claim 17, further comprising:

means for measuring an amplitude of energy within a third frequency band within a visible region of the flame, the third frequency band indicative of an efficient combustion process;

means for measuring an amplitude of energy within a fourth frequency band within an ultraviolet region of the flame, the fourth frequency band indicative of an efficient combustion process;

wherein the first frequency band is within an infrared region; and

wherein the third means include means for determining the figure of merit further as a function of the amplitude of energy within the third frequency band and the amplitude of energy within the fourth frequency band.

20. The apparatus of claim 17, wherein the first means include means for measuring at least one characteristic of the combustion flame that increases in response to an increase in a temperature.

21. The apparatus of claim 20, wherein the second means include means for measuring at least one characteristic of the combustion flame indicative of at least one of soot and unburned hydrocarbons.

22. The apparatus of claim 17, fierier comprising means for controlling the combustion flame based upon the figure of merit.

23. The apparatus of claim 17, further comprising means for measuring a frequency of amplitude variation of the first signal, wherein the third means include means for determining the figure of merit further as a function of the frequency of amplitude variation of the first signal.

24. The apparatus of claim 17, further comprising means for measuring an amount of AC amplitude variation of the first signal, wherein the third means include means for determining the figure of merit further as a function of the amount of AC amplitude variation of the first signal.