Cylindrical cell having current output terminal connected to electrode by conductive blade members

• US 6,071,638 A
• Filed: 07/29/1997
• Issued: 06/06/2000
• Est. Priority Date: 07/30/1996
• Status: Expired due to Fees

• Current Assignee: SAFT SA (Totalenergies Se)
• Original Assignee: SAFT SA (Totalenergies Se)
• Inventors: Fradin, Jean
• Primary Examiner(s): Nuzzolillo, Maria
• Assistant Examiner(s): O MALLEY, JENNIFER L
• Application Number:
  US08/902,194
• Time in Patent Office: 1,043 Days
• Field of Search: 429/94, 429/164, 429/166, 429/168, 429/169, 429/170, 429/178, 429/231.1, 429/231.2, 429/231.3, 429/231.4, 429/211, 429/182, 429/231.95
• US Class Current: 429/94
• CPC Class Codes: H01M 10/0431 Cells with wound or folded electrodes H01M10/045 takes precedence
• CPC Class Codes: H01M 10/05 Accumulators with non-aqueous electrolyte H01M10/39 takes precedence
• CPC Class Codes: H01M 50/179 for cells having curved cross-section, e.g. round or elliptic H01M50/176, H01M50/181 take precedence
• CPC Class Codes: H01M 50/538 Connection of several leads or tabs of wound or folded electrode stacks
• CPC Class Codes: H01M 6/10 with wound or folded electrodes
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A cell with spiral-wound electrodes comprises a container, two current output terminals of opposite polarity carried by the container, each current output comprising a part exterior to the container and an internal part, and two electrodes spiral-wound about a longitudinal axis, one of positive polarity and the other of negative polarity, electrically connected to a corresponding current output. At least one terminal has a cylindrical shoulder having a diameter greater than the transverse dimension of the exterior part of the terminal. The electrode is provided with a plurality of conductive blade members in part substantially parallel to the longitudinal axis, mechanically and electrically connected to one edge of the electrode are projecting from this edge. The blade members are grouped together on and fixed to at least part of the periphery of the shoulder in order to establish electrical contact between the electrode and the current output.

Claims

1. A rechargeable cell with spiral-wound electrodes comprising a container, two current output terminals of opposite polarity carried by said container, each current output comprising a part exterior to said container and an internal part, and two electrodes spiral-wound about a longitudinal axis, one of positive polarity and the other of negative polarity, and electrically connected to a corresponding current output, wherein at least one current output terminal comprises an internal part provided with a cylindrical shoulder having a diameter greater than the transverse dimension of said exterior part and the corresponding electrode is provided with a plurality of conductive blade members in part substantially parallel to said longitudinal axis, mechanically and electrically connected to one edge of said electrode and projecting from said edge, said blade members being grouped together on and fixed to at least part of an outer radially facing surface of said shoulder in order to establish electrical contact between said electrode and said current output terminal.

2. The cell claimed in claim 1 wherein said shoulder has a width between 40% and 60% of the distance between the exterior radius and the interior radius of the cylinder formed by the spiral-wound electrodes.

3. The cell claimed in claim 2 wherein said width is substantially equal to half the distance between said exterior radius and said interior radius of said cylinder formed by said electrodes.

4. The cell claimed in claim 1 wherein said cylindrical shoulder has a height between 2 mm and 5 mm.

5. The cell claimed in claim 1 wherein said blade members are welded to said periphery.

6. The cell claimed in claim 5 wherein said blade members are held onto said periphery by means selected from the group consisting of a ring and a wire associated with a groove on said periphery.

7. The cell claimed in claim 1 wherein said internal part of said terminal comprises a lower area comprising a shoulder to at least part of the periphery of which said blade members are fixed and an upper area comprising at least one flat cooperating with an abutment fixed to said internal face of said container of said cell through the intermediary of at least one flat on a seal between said upper area and said abutment.

8. The cell claimed in claim 7 wherein the height of said internal part is between 3 mm and 10 mm.

9. The cell claimed in claim 1 wherein said container of said cell comprises a cover through which said terminal passes, said terminal being fixed to said cover by crushing a seal between said terminal and said cover.

10. The cell claimed in claim 9 wherein said crushing is obtained by clamping a nut.

11. The cell claimed in claim 1 wherein the length of said electrode is greater than 2 meters.

12. The cell claimed in claim 1 wherein the number of conductive blade members is greater than 3.

13. The cell claimed in claim 1 wherein said electrode comprises a current collector in the form of a spiral-wound strip supporting said active material of said electrode on at least part of at least one face, the thickness of said current collector being less than 50 microns.

14. The cell claimed in claim 1 wherein said electrode comprises a current collector in the form of a spiral-wound strip supporting said active material of said electrode on at least part of at least one face, the edge of said collector being reinforced by increasing the thickness of said edge.

15. The cell claimed in claim 1 wherein said blade member is a thin metal strip both ends of which are fixed to said collector, said blade member forming a loop.

16. The cell claimed in claim 1 consisting of a lithium cell.

31. The cell claimed in claim 1 having a capacity greater than 20 ampere-hours and/or a power greater than 60 watts.

17. A lithium cell comprising a container having a bottom and a cover each carrying a current output terminal, a positive electrode and a negative electrode spiral-wound about a longitudinal axis, respectively connected to the respective current output, and a set of connections for electrically connecting each electrode to the corresponding current output terminal, wherein said terminal comprises an exterior part and an internal part, said internal part of said terminal having a cylindrical shoulder having a diameter greater than the transverse dimension of said exterior part of said terminal and, for each electrode, said set of connections is a set of conductive blade members in part substantially parallel to said longitudinal axis, mechanically and electrically connected to one edge of said electrode and projecting from said edge, said blade members being grouped together on and fixed to at least part of an outer radially facing surface of said shoulder in order to establish electrical contact between said electrode and the corresponding current output terminal.

18. The cell claimed in claim 17 wherein said positive electrode is electrically connected to a current output terminal at the same potential as said container of said cell.

19. The cell claimed in claim 17 wherein said container is of aluminum.

20. The cell claimed in claim 17 wherein said electrode comprises a spiral-wound strip supporting said active material of said electrode on at least part of at least one face, said active material of said positive electrode comprising a lithium-containing metal oxide.

21. The cell claimed in claim 20 wherein said lithium-containing metal oxide is selected from a group consisting of cobalt, nickel, manganese, vanadium, iron and titanium oxides and mixtures thereof.

22. The cell claimed in claim 20 wherein the material of a current collector of said positive electrode is selected from a group consisting of aluminum and stainless steel.

23. The cell claimed in claim 20 wherein the thickness of a current collector of said positive electrode is less than 50 microns.

24. The cell claimed in claim 20 wherein the material of said blade members connected to said positive electrode is selected from a group consisting of aluminum and stainless steel and its thickness is between 50 microns and 200 microns.

25. The cell claimed in claim 17 wherein said electrode comprises a spiral-wound strip supporting said active material of said electrode on at least part of at least one face, said active material of said negative electrode containing lithium.

26. The cell claimed in claim 17 wherein said electrode comprises a current collector in the form of a spiral-wound strip supporting said active material of said electrode on at least part of at least one face, said active material of said negative electrode comprising a lithium insertion substance.

27. The cell claimed in claim 26 wherein said active material of said negative electrode is a carbon-based material selected from a group consisting of graphite, coke and vitreous carbon.

28. The cell claimed in claim 26 wherein said material of said collector of said negative electrode is selected from a group consisting of copper and nickel.

29. The cell claimed in claim 26 wherein the thickness of said collector is less than 50 microns.

30. The cell claimed in claim 26 wherein the material of said blade members connected to said negative electrode is selected from a group consisting of copper and nickel and its thickness is between 50 microns and 200 microns.