Apparatus for measuring the quality of spot welds

• US 6,072,144 A
• Filed: 09/19/1997
• Issued: 06/06/2000
• Est. Priority Date: 09/27/1996
• Status: Expired due to Fees

• Current Assignee: Graphers Systems Limited
• Original Assignee: Graphers Systems Limited
• Inventors: Perryman, Raymond Andrew George
• Primary Examiner(s): Shaw, Clifford C.
• Application Number:
  US08/933,653
• Time in Patent Office: 991 Days
• Field of Search: 219/109, 219/110, 228/104, 73/628, 73/641, 73/644
• US Class Current: 219/109
• CPC Class Codes: G01N 2291/044 Internal reflections (echoes), e.g. on walls or defects
• CPC Class Codes: G01N 2291/051 Perpendicular incidence, perpendicular propagation
• CPC Class Codes: G01N 2291/103 one emitter, two or more receivers
• CPC Class Codes: G01N 2291/106 one or more transducer arrays
• CPC Class Codes: G01N 2291/2672 Spot welding
• CPC Class Codes: G01N 29/069 Defect imaging, localisation and sizing using, e.g. time of flight diffraction [TOFD], synthetic aperture focusing technique [SAFT], Amplituden-Laufzeit-Ortskurven [ALOK] technique
• CPC Class Codes: G01N 29/24 Probes transducers for acoustic waves B06B, G10K; for measuring G01H

Abstract

Apparatus (2) for measuring the quality of spot welds, comprising a housing (4); a fluid medium (6) in the housing (4); transmitter means (8) for transmitting at least one ultrasonic pulse through the fluid medium (6) to a spot weld (10), the ultrasonic pulse then reverberating in the spot weld (10); and receiver means (16) through which the ultrasonic pulse passes on its way to the spot weld (10), the receiver means (16) being ultrasonically sensitive so that it is able to receive echoes from the spot weld (10) by the reverberation of the ultrasonic pulse in the spot weld (10), the receiver means (16) comprising a plurality of ultrasonically sensitive elements (18), and the receiver means (16) being such that during use of the apparatus (2) the receiver means (16) is located adjacent the spot weld (10).

Claims

1. Apparatus for measuring the quality of spot welds, which apparatus comprises a housing;

a fluid medium in the housing;

transmitter means for transmitting at least one ultrasonic pulse through the fluid medium to a spot weld, the ultrasonic pulse then reverberating in the spot weld; and

receiver means;

the receiver means being ultrasonically sensitive so that it is able to receive echoes from the spot weld caused by the reverberation of the ultrasonic pulse in the spot weld, the receiver means being positioned in the vicinity of a bottom part of the housing so that the ultrasonic pulse passes through the receiver means on its way to the spot weld and so that the receiver means is able to be pressed directly over the spot weld in plan view, the receiver means comprising a plurality of ultrasonically sensitive elements, and the ultrasonically sensitive elements being small in relation to the size of the receiver means and the spot welt so that an echo is able to be collected from each ultrasonically sensitive element that is nearest an echo source in the spot weld before the echoes from adjacent ultrasonically sensitive elements interfere with each other, whereby the apparatus is able to obtain the equivalent of an accurate contact print of the spot weld.

2. Apparatus according to claim 1 in which the transmitter means is a piezoelectric transmitter means.

3. Apparatus according to claim 1 in which the ultrasonically sensitive elements in the receiver means are in lines for giving a line scan of the spot weld.

4. Apparatus according to claim 1 in which the ultrasonically sensitive elements in the receiver means are in an array for covering an area of the spot weld.

5. Apparatus according to claim 1 in which the receiver means is a piezoelectric receiver means with the ultrasonic sensitive elements being piezoelectric ultrasonically sensitive elements.

6. Apparatus according to claim 5 in which the piezoelectric receiver means is in the form of a film.

7. Apparatus according to claim 6 in which the piezoelectric receiver means is a piezoelectric polyvinylidene fluoride film.

8. Apparatus according to claim 1 in which the housing is in the form of a tube.

9. Apparatus according to claim 1 in which the fluid medium is water.

10. Apparatus according to claim 1 and including signal processing means for processing signals received from the receiver means.

11. Apparatus for measuring the quality of spot welds, which apparatus comprises a housing;

a fluid medium in the housing;

transmitter means for transmitting at least one ultrasonic pulse through the fluid medium to a spot weld, the ultrasonic pulse then reverberating in the spot weld; and

receiver means;

the receiver means being ultrasonically sensitive so that it is able to receive echoes from the spot weld caused by the reverberation of the ultrasonic pulse in the spot weld, the receiver means being positioned in the vicinity of a bottom part of the housing so that the ultrasonic pulse passes through the receiver means on its way to the spot weld and so that the receiver means is able to be pressed directly over the spot weld in plan view, the receiver means comprising a plurality of ultrasonically sensitive elements, the ultrasonically sensitive elements being small in relation to the size of the receiver means and the spot weld so that an echo is able to be collected from each ultrasonically sensitive element that is nearest an echo source in the spot weld before the echoes from adjacent ultrasonically sensitive elements interfere with each other, whereby the apparatus is able to obtain the equivalent of an accurate contact print of the spot weld, and the apparatus being one in which the receiver means is a piezoelectric receiver means with the ultrasonically sensitive elements being piezoelectric ultrasonically sensitive elements, in which the piezoelectric receiver means is in the form of a film, in which the piezoelectric receiver means is a piezoelectric polyvinylidene fluoride film, and in which the housing is in the form of a tube for being held in a person'"'"'s hand during use of the apparatus.