Thin film metal/metal oxide thermocouple

• US 6,072,165 A
• Filed: 07/01/1999
• Issued: 06/06/2000
• Est. Priority Date: 07/01/1999
• Status: Expired due to Term

• Current Assignee: The Thermostone USA LLC
• Original Assignee: The Thermostone USA LLC
• Inventors: Feldman, Bernard
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): FASTOVSKY, LEONID M
• Application Number:
  US09/346,119
• Time in Patent Office: 341 Days
• Field of Search: 136/201, 136/225, 136/200, 136/203, 219/407, 219/464, 219/465, 219/468, 219/543, 392/404, 392/390, 392/395, 428/126, 374/179, 374/180, 374/181, 374/182
• US Class Current: 219/543
• CPC Class Codes: G01K 7/02 using thermoelectric elements, e.g. thermocouples
• CPC Class Codes: H05B 1/0247 For chemical processes
• CPC Class Codes: Y10T 428/24231 At opposed marginal edges

Abstract

A thin film thermocouple having junctions (2, 7) of metal and semiconducting metal oxides such as tin oxide/silver, and used as surface temperature sensors in conjunction with thin film heating elements (1) to control temperature.

Claims

1. A thermocouple assembly for temperature sensing, comprising

a first lead made of a conductive metal,

a second lead made of a conductive metal oxide, and joining the first lead to form a metal/metal oxide thermocouple junction,

the first and second leads being formed on a non-conducting substrate as a thin film structure for measuring temperature at a point on the substrate at the thermocouple junction.

2. The thermocouple of claim 1 and wherein,

the first lead is formed by a thin film heater on the substrate.

3. The thermocouple of claim 1 and wherein,

the first lead is made of tin oxide and the second lead is made of silver.

4. The thermocouple of claim 3 and wherein,

the tin oxide lead is flourine doped.

5. The thermocouple of claim 3 and wherein,

the silver lead is applied by firing a mixture of silver flake and glass frit.

6. A resistance heater comprising

an electrically conductive printed heating element having a heating surface and comprising a first conductive material;

first and second printed electrical leads comprising a second conductive material, wherein one of said printed heating element and said first and second printed electrical leads is made of a conductive metal oxide, the first and second printed electrical leads connected to opposite edges of the heating element to form first and second metal/metal oxide thermocouple junctions with the heating element;

said first and second electrical leads coupleable to a voltage source to heat said heating element and an object in contact with said heating surface;

a third electrical lead comprising said first conductive material connected to the heating element at a location between the first and second electrical leads; and

wherein during absence of said voltage source, said first and second thermocouple junctions create a potential measurable with respect to said third electrical lead, said potential being proportional to temperature of said heating surface.

7. The heater of claim 6 wherein,

the heating element includes a pair of busbars, each extending along a portion of its surface, and one of the first and second electrical leads is electrically connected to each busbar.

8. The heater of claim 7 wherein,

the heating element is substantially rectangular and the bus-bars extend along opposite side edges of the heating element.

9. The heater of claim 8 wherein,

the distance between the busbars across the heating element is constant along the length of each busbar.

10. The heater of claim 9 wherein,

the busbar is made from one of the following metals:

silver, nickel, or gold.

11. The heater of claim 6 wherein,

the first and second electrical leads are made from one of the following metals:

silver, nickel, and gold.

12. The heater of claim 6 wherein,

the heating element includes a thin film heater on top of a substrate.

13. The heater of claim 6 wherein,

the third electrical lead is connected to the heating element at any point between the first and second electrical leads.

14. The heater of claim 13 and further comprising second, third, and fourth heaters, collectively forming a cooktop stove arrangement.

15. A method of controlling temperature of a resistance heater that includes a heating element made of a first conductive material that defines a temperature sensing lead, and includes first and second electrical heating leads each made of a conductive material different from the first conductive material and disposed on opposite sides of the temperature sensing lead, the method comprising the steps of:

in a heating mode, providing a heating electrical potential across the first and second electrical heating leads to heat the resistance heater and an object in thermal contact therewith;

in a temperature sensing mode, ceasing to provide the heating electrical potential and measuring the potential developed between the temperature sensing lead and at least one of the first and the second electrical heating leads, the measured potential providing a measure of temperature of the resistance heater; and

using the measured potential to control effective magnitude of the heating electrical potential to control temperature of the resistance heater.

16. The method of claim 15 wherein the step of using the measured potential to control effective magnitude of the heating electrical potential includes automatically adjusting the effective magnitude in response to the measured potential.

17. The method of claim 15 wherein the step of using the measured potential to control effective magnitude of the heating electrical potential includes manually adjusting a control mechanism to control the effective magnitude in response to the measured potential.

18. The method of claim 15 wherein the resistance heater is a thin film heater.