Circuit-substrate-related-operation performing system

• US 6,073,342 A
• Filed: 11/24/1997
• Issued: 06/13/2000
• Est. Priority Date: 11/27/1996
• Status: Expired due to Term

• Current Assignee: Fuji Machine Manufacturing Company Limited
• Original Assignee: Fuji Machine Manufacturing Company Limited
• Inventors: Suhara, Shinsuke, Asai, Koichi, Ikegami, Hirokazu
• Primary Examiner(s): Young, Lee
• Assistant Examiner(s): CAPUTO, DAVIDE D
• Application Number:
  US08/979,828
• Time in Patent Office: 932 Days
• Field of Search: 29/740, 29/759, 198/817, 198/346.1, 198/346.2, 198/586
• US Class Current: 29/740
• CPC Class Codes: H05K 13/0061 Tools for holding the circuit boards during processing; handling transport of printed circuit boards
• CPC Class Codes: H05K 13/0409 Sucking devices
• CPC Class Codes: H05K 13/041 having multiple pick-up tools
• CPC Class Codes: H05K 13/0411 having multiple mounting heads
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing
• CPC Class Codes: Y10T 29/53178 Chip component
• CPC Class Codes: Y10T 29/53261 Means to align and advance work part

Abstract

A system for performing an operation for a circuit substrate, including a plurality of main conveyors each of which conveys, positions, and supports a circuit substrate, the plurality of main conveyors being arranged in a direction perpendicular to a circuit-substrate conveying direction in which the each main conveyor conveys the circuit substrate, an operation performing device which performs at least one operation for the circuit substrate positioned and supported by the each main conveyor, at least one of (a) a carry-in conveyor which conveys the circuit substrate to the each main conveyor and loads the circuit substrate thereon, and (b) a carry-out conveyor which loads the circuit substrate off the each main conveyor and conveys the circuit substrate away therefrom, and a conveyor shifting device which selectively shifts the at least one of the carry-in conveyor and the carry-out conveyor to one of a plurality of shift positions at each of which the one conveyor is aligned with a corresponding one of the main conveyors.

Claims

1. A system for mounting at least one circuit component on a circuit substrate, comprising:

a plurality of main conveyors each of which conveys, positions, and supports a circuit substrate, the plurality of main conveyors extending parallel to each other in a reference plane parallel to the respective circuit substrates positioned and supported thereby, said each main conveyor extending in a circuit-substrate conveying direction in which said each main conveyor conveys the circuit substrate;

at least one circuit-component mounting device which mounts at least one circuit component on the circuit substrate positioned and supported by said each main conveyor;

a single carry-in and carry-out conveyor which conveys the circuit substrate to said each main conveyor and loads the circuit substrate thereon, and which loads the circuit substrate off said each main conveyor and conveys the circuit substrate away therefrom, the carry-in and carry-out conveyor being provided on an upstream side of the main conveyors in the circuit-substrate conveying direction; and

a conveyor shifting device which selectively shifts said at least one of the carry-in conveyor and the carry-out conveyor to one of a plurality of shift positions at each of which said one conveyor is aligned with a corresponding one of the main conveyors.

2. A system according to claim 1, wherein the carry-in and carry-out conveyor comprises a pair of side frames including at least one movable side frame which is movable toward, and away from, the other side frame, wherein the system further comprises a width changing device which changes a circuit-substrate conveying width defined by the pair of side frames of said carry-in and carry-out conveyor, by moving the movable side frame thereof relative to the other side frame thereof, and wherein the width changing device comprises:

a drive shaft which extends over the plurality of shift positions thereof;

a driven rotatable member which is held by said carry-in and carry-out conveyor such that the driven rotatable member is rotatable about an axis line thereof, and is not movable in an axial direction thereof, relative to said carry-in and carry-out conveyor and which is engaged with the drive shaft such that the driven rotatable member is not rotatable about the axis line thereof, and is movable in the axial direction thereof, relative to the drive shaft; and

a motion converting device which converts the rotation of the driven rotatable member into the movement of the movable side frame of said carry-in and carry-out conveyor.

3. A system for performing an operation for a circuit substrate, comprising:

a plurality of main conveyors each of which conveys, positions, and supports a circuit substrate, the plurality of main conveyors extending parallel to each other in a reference plane parallel to the respective circuit substrates positioned and supported thereby, said each main conveyor extending in a circuit-substrate conveying direction in which said each main conveyor conveys the circuit substrate;

an operation performing device which performs at least one first operation for the circuit substrate positioned and supported by said each main conveyor;

at least one of (a) a carry-in conveyor which conveys the circuit substrate to said each main conveyor and loads the circuit substrate thereon, and which is provided on an upstream side of the main conveyors in the circuit-substrate conveying direction, and (b) a carry-out conveyor which loads the circuit substrate off said each main conveyor and conveys the circuit substrate away therefrom, and which is provided on a downstream side of the main conveyors in the circuit-substrate conveying direction;

a conveyor shifting device which selectively shifts said at least one of the carry-in conveyor and the carry-out conveyor to one of a plurality of shift positions at each of which said one conveyor is aligned with a corresponding one of the main conveyors;

each of the main conveyors and said at least one of the carry-in conveyor and the carry-out conveyor comprising a pair of side frames including at least one movable side frame which is movable toward, and away from, the other side frame; and

a width changing device which simultaneously changes a circuit-substrate conveying width defined by the pair of side frames of said each of the main conveyors and said at least one of the carry-in conveyor and the carry-out conveyor, by moving the movable side frame of said each conveyor relative to the other side frame thereof.

4. A system according to claim 3, wherein the plurality of main conveyors comprise two main conveyors, wherein the system further comprises two circuit-component supplying devices which are provided outside the two main conveyors such that the two main conveyors are positioned between the two circuit component supplying devices, and wherein the operation performing device comprises two circuit-component mounting devices each of which receives at least one circuit component from a corresponding one of the two circuit-component supplying devices, conveys said one circuit component to above each of the two main conveyors, and mounts said one circuit component on the circuit substrate positioned and supported by said each of the two main conveyors.

5. A system according to claim 4, wherein said each circuit-component mounting device comprises a mounting head which includes a plurality of component holders which are revolvable around a common axis line, and a component-holder positioning device which sequentially positions the component holders at at least one operative position predetermined on a locus of the revolution of the component holders;

and a mounting-head moving device which moves the mounting head to a desired position in a mounting-head moving plane which faces said one circuit-component supplying device and the two main conveyors.

6. A system according to claim 5, wherein the component-holder positioning device comprises a plurality of rotary members all of which are rotatable about the common axis line of the component holders, independent of each other, such that each one of the rotary members does not take, at any timing, a same angular phase as an angular phase being taken by any other rotary member of the rotary members;

and a rotary-motion applying device which applies a rotary motion to each of the rotary members such that said each rotary member is rotated while having a predetermined time difference from the preceding rotary member and that while said each rotary member is rotated by 360 degrees about the common axis line, said each rotary member is stopped at least one time, the rotary members having, at a common distance from the common axis line, respective holding portions each of which holds a corresponding one of the component holders such that said one component holder is movable in an axial direction thereof.

7. A system according to claim 5, wherein the component-holder positioning device comprises a rotatable body which is rotatable about the common axis line of the component holders and which has, at a common distance from the common axis line, a plurality of holding portions each of which holds a corresponding one of the component holders such that said one component holder is movable in an axial direction thereof.

8. A system according to claim 5, wherein the common axis line of revolution of the component holders is perpendicular to the mounting-head moving plane, and wherein an axis line of each of the component holders extends parallel to the common axis line.

9. A system according to claim 5, wherein respective axis lines of the component holders are defined by a plurality of generators of a circular cone whose center line is defined by the common axis line of revolution of the component holders, and wherein the common axis line is inclined with respect to a perpendicular of the mounting-head moving plane, by an angle at which one of the generators is perpendicular to the mounting-head moving plane.

10. A system according to claim 3, comprising both (a) the carry-in conveyor provided on an upstream side of the main conveyors in the circuit-substrate conveying direction and (b) the carry-out conveyor provided on a downstream side of the main conveyors in the circuit-substrate conveying direction.

11. A system comprising at least two subsystems, each according to claim 10, which are arranged in series with each other, wherein said at least two subsystems comprise a first subsystem comprising the main conveyors as first main conveyors which extend parallel to each other in the reference plane as a first reference plane and each of which extends in the circuit-substrate conveying direction as a first circuit-substrate conveying direction, the operation performing device as a first operation performing device which performs said at least one operation as at least one first operation, the carry-in conveyor as a first carry-in conveyor, the carry-out conveyor as a first carry-out conveyor, and the conveyor shifting device as a first conveyor shifting device, and a second subsystem comprising a plurality of second main conveyors each of which conveys, positions, and supports a circuit substrate, the plurality of second main conveyors extending parallel to each other in a second reference plane parallel to the respective circuit substrates positioned and supported thereby, said each second main conveyor extending in a second circuit-substrate conveying direction in which said each second main conveyor conveys the circuit substrate;

a second operation performing device which performs at least one second operation for the circuit substrate positioned and supported by said each second main conveyor;

a second carry-in conveyor which is provided on an upstream side of the second main conveyors in the second circuit-substrate conveying direction and which conveys the circuit substrate to said each second main conveyor and loads the circuit substrate thereon;

a second carry-out conveyor which is provided on a downstream side of the second main conveyors in the second circuit-substrate conveying direction and which loads the circuit substrate off said each second main conveyor and conveys the circuit substrate away therefrom; and

a second conveyor shifting device which selectively shifts each of the second carry-in conveyor and the second carry-out conveyor to one of a plurality of shift positions at each of which said each conveyor is aligned with a corresponding one of the second main conveyors.

12. A system according claim 3, further comprising at least one of (c) an upstream-side device which is provided in alignment with a reference position as one of the plurality of shift positions of the carry-in conveyor, which performs, for the circuit substrate, at least one second operation different from the first operation performed by the operation performing device, and which hands over the circuit substrate to the carry-in conveyor, and (d) a downstream-side device which is provided in alignment with a reference position as one of the plurality of shift positions of the carry-out conveyor, which receives the circuit substrate from the carry-out conveyor, and which performs, for the circuit substrate, at least one third operation different from the first and second operations performed by the operation performing device and the upstream-side device.

13. A system according to claim 12, comprising both (a) the carry-in conveyor and (b) the carry-out conveyor and both (c) the upstream-side device and (d) the downstream-side device.

14. A system according to claim 13, wherein each of the main conveyors, the carry-in conveyor, and the carry-out conveyor comprises a pair of side frames including at least one movable side frame which is movable toward, and away from, the other side frame, and wherein the width changing device simultaneously changes a circuit-substrate conveying width defined by the pair of side frames of said each of the main conveyors, the carry-in conveyor, and the carry-out conveyor, by moving the movable side frame of said each conveyor relative to the other side frame thereof.

15. A system according to claim 14, wherein the width changing device comprises a carry-in-conveyor-side drive shaft which is provided corresponding to the carry-in conveyor and which extends over at least the shift positions thereof;

a carry-out-conveyor-side drive shaft which is provided corresponding to the carry-out conveyor and which extends over at least the shift positions thereof;

a carry-in-conveyor-side driven rotatable member which is held by the carry-in conveyor such that the carry-in-conveyor-side driven rotatable member is rotatable about an axis line thereof, and is not movable in an axial direction thereof, relative to the carry-in conveyor and which is engaged with the carry-in-conveyor-side drive shaft such that the carry-in-conveyor-side driven rotatable member is not rotatable about the axis line thereof, and is movable in the axial direction thereof, relative to the carry-in-conveyor-side drive shaft;

a carry-out-conveyor-side driven rotatable member which is held by the carry-out conveyor such that the carry-out-conveyor-side driven rotatable member is rotatable about an axis line thereof, and is not movable in an axial direction thereof, relative to the carry-out conveyor and which is engaged with the carry-out-conveyor-side drive shaft such that the carry-out-conveyor-side driven rotatable member is not rotatable about the axis line thereof, and is movable in the axial direction thereof, relative to the carry-out-conveyor-side drive shaft;

a carry-in-conveyor-side motion converting device which converts the rotation of the carry-in-conveyor-side driven rotatable member into the movement of the movable side frame of the carry-in conveyor; and

a carry-out-conveyor-side motion converting device which converts the rotation of the carry-out-conveyor-side driven rotatable member into the movement of the movable side frame of the carry-out conveyor.

16. A system according to claim 15, wherein the width changing device further comprises a width-changing-rotation producing device;

and a rotation transmitting device which transmits the rotation of the width-changing-rotation producing device to the carry-in-conveyor-side drive shaft and the carry-out-conveyor-side drive shaft.

17. A system according to claim 16, wherein the width changing device further comprises a main-conveyor-side driven rotatable member which is provided for at least one of the main conveyors such that the main-conveyor-side driven rotatable member is rotatable about an axis line thereof, and is not movable in an axial direction thereof, relative to said at least one main conveyor;

and a motion converting device which converts the rotation of the main-conveyor-side driven rotatable member into the movement of the movable side frame of said at least one main conveyor.

18. A system according to claim 17, wherein the width changing device further comprises a connecting member which connects the respective movable side frames of the main conveyors to each other so that the respective movable side frames of the main conveyors are movable as a unit.

19. A system according to claim 17, wherein the rotation transmitting device transmits the rotation of the width-changing-rotation producing device to the main-conveyor-side driven rotatable member provided for said at least one main conveyor, in addition to the carry-in-conveyor-side drive shaft and the carry-out-conveyor-side drive shaft.

20. A system according to claim 13, wherein each of the main conveyors, the carry-in conveyor, and the carry-out conveyor comprises a pair of side frames including at least one movable side frame which is movable toward, and away from, the other side frame, and wherein the system further comprises a width changing device which simultaneously changes a circuit-substrate conveying width defined by the pair of side frames of each of the carry-in conveyor and the carry-out conveyors, by moving the movable side frame of said each conveyor relative to the other side frame thereof;

and a frame connecting device which connects, when the width changing device changes the respective circuit-substrate conveying widths of the carry-in and carry-out conveyors, the respective movable side frames of the main conveyors to the respective movable side frames of the carry-in and carry-out conveyors so that the respective movable side frames of the main conveyors and the carry-in and carry-out conveyors are movable as a unit.

21. A system according to claim 3, wherein the conveyor shifting device comprises a conveyor support member which supports said at least one of the carry-in conveyor and the carry-out conveyor, and a fluid-pressure-operated cylinder device which shifts the conveyor support member.

22. A system according to claim 21, wherein the fluid-pressure-operated cylinder device comprises a rodless cylinder device which extends over the shift positions of said at least one of the carry-in conveyor and the carry-out conveyor.

23. A system according to claim 3, wherein the conveyor shifting device comprises a conveyor support member which supports said at least one of the carry-in conveyor and the carry-out conveyor, and a drive device including an electric motor which shifts the conveyor support member.

24. A system according to claim 3, wherein the conveyor shifting device comprises a wide-range conveyor shifting device which moves said at least one of the carry-in conveyor and the carry-out conveyor within a range wider than a range whose opposite ends correspond to two end shift positions of said at least one conveyor, respectively, which correspond to two end main conveyors, respectively.

25. A system according to claim 3, wherein each of the main conveyors comprises a circuit-substrate positioning and supporting device which positions and supports the circuit substrate at a position away from a circuit-substrate conveying plane in which said each main conveyor conveys the circuit substrate.

26. A system according to claim 25, wherein each of the main conveyors comprises at least one conveyor belt which supports and conveys the circuit substrate, and the main conveyors comprise a common belt-driving device which simultaneously moves the conveyor belts of the main conveyors.

27. A system according to claim 3, wherein each of the main conveyors and said at least one of the carry-in and carry-out conveyors comprises at least one conveyor belt which supports and conveys the circuit substrate, and wherein the main conveyors comprise a first belt-driving device which simultaneously drives the conveyor belts of the main conveyors, independent of the conveyor belt of said at least one of the carry-in and carry-out conveyors, and said at least one of the carry-in and carry-out conveyors comprises a second belt-driving device which drives the conveyor belt of said at least one of the carry-in and carry-out conveyors, independent of the conveyor belts of the main conveyors.

28. A system according to claim 3, comprising both (a) the carry-in conveyor provided on an upstream side of the main conveyors in the circuit-substrate conveying direction and (b) the carry-out conveyor provided on a downstream side of the main conveyors in the circuit-substrate conveying direction, wherein the conveyor shifting device comprises a carry-in-conveyor shifting device which shifts the carry-in conveyor, independent of the carry-out conveyor, and a carry-out-conveyor shifting device which shifts the carry-out conveyor, independent of the carry-in conveyor.

29. A system for performing an operation for a circuit substrate, comprising:

a plurality of main conveyors each of which conveys, positions, and supports a circuit substrate, the plurality of main conveyors extending parallel to each other in a reference plane parallel to the respective circuit substrates positioned and supported thereby, said each main conveyor extending in a circuit-substrate conveying direction in which said each main conveyor conveys the circuit substrate;

an operation performing device which performs at least one first operation for the circuit substrate positioned and supported by said each main conveyor;

a carry-in conveyor which conveys the circuit substrate to said each main conveyor and loads the circuit substrate thereon, and which is provided on an upstream side of the main conveyors in the circuit-substrate conveying direction;

a carry-out conveyor which loads the circuit substrate off said each main conveyor and conveys the circuit substrate away therefrom, and which is provided on a downstream side of the main conveyors in the circuit-substrate conveying direction;

a conveyor shifting device which selectively shifts each of the carry-in conveyor and the carry-out conveyor to one of a plurality of shift positions at each of which said each conveyor is aligned with a corresponding one of the main conveyors;

each of the main conveyors, the carry-in conveyor, and the carry-out conveyor comprising a pair of side frames including at least one movable side frame which is movable toward, and away from, the other side frame;

a width changing device which simultaneously changes a circuit-substrate conveying width defined by the pair of side frames of each of the carry-in conveyor and the carry-out conveyor, by moving the movable side frame of said each conveyor relative to the other side frame thereof; and

a frame connecting device which connects, when the width changing device changes the respective circuit-substrate conveying widths of the carry-in and carry-out conveyors, the respective movable side frames of the main conveyors to the respective movable side frames of the carry-in and carry-out conveyors so that the respective movable side frames of the main conveyors and the carry-in and carry-out conveyors are movable as a unit.

30. A system according claim 29, further comprising:

an upstream-side device which is provided in alignment with a reference position as one of the plurality of shift positions of the carry-in conveyor, which performs, for the circuit substrate, at least one second operation different from the first operation performed by the operation performing device, and which hands over the circuit substrate to the carry-in conveyor; and

a downstream-side device which is provided in alignment with a reference position as one of the plurality of shift positions of the carry-out conveyor, which receives the circuit substrate from the carry-out conveyor, and which performs, for the circuit substrate, at least one third operation different from the first and second operations performed by the operation performing device and the upstream-side device.