Multiple fiber placement head arrangement for placing fibers into channels of a mold

• US 6,073,670 A
• Filed: 10/31/1997
• Issued: 06/13/2000
• Est. Priority Date: 10/31/1997
• Status: Expired due to Term

• Current Assignee: Isogrid Composites Canada Incorporated
• Original Assignee: Isogrid Composites, Inc.
• Inventors: Koury, James L.
• Primary Examiner(s): AFTERGUT, JEFFRY H
• Application Number:
  US08/962,137
• Time in Patent Office: 956 Days
• Field of Search: 156/433, 156/441, 156/523, 156/522, 156/574, 156/173, 156/175, 156/169, 156/166, 156/425
• US Class Current: 156/425
• CPC Class Codes: B29C 70/16 using fibres of substantial or continuous length non-woven fabrics per se D04H3/00
• CPC Class Codes: B29C 70/32 on a rotating mould, former or core
• CPC Class Codes: B29C 70/382 Automated fiber placement [AFP]
• CPC Class Codes: B29C 70/384 Fiber placement heads, e.g. component parts, details or accessories
• CPC Class Codes: B29C 70/545 Perforating, cutting or machining during or after moulding
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing
• CPC Class Codes: Y10T 156/1348 Work traversing type
• CPC Class Codes: Y10T 156/1788 Work traversing type and/or means applying work to wall or static structure

Abstract

A method and fiber-placement head are provided for placing fibers into a plurality of channels of a mold to form the ribs of a structural member, including panels, cylinders and cones, or even a ribbed latticework structure by itself. While providing relative movement between the mold and a plurality of fiber-placement heads, fibers are simultaneously placed into a number of the channels of the mold by means of the heads. The relative movement and placement is repeated as often as necessary in order to dispose into the channels a desired thickness of the fibers.

Claims

1. A multiple fiber-placement head arrangement for placing fiber means simultaneously into a plurality of channels of a mold, to form ribs of a structural member, each of said heads comprising:

a single motor-driven wheel for continuously withdrawing fiber means from a supply means thereof and for feeding said fiber means through said fiber-placement head, said fiber means disposed about part of the circumference of said wheel;

guide rollers for guiding said fiber means through said fiber-placement head; and

means for compacting said fiber means in said channels, wherein said wheel feeds said fiber means to said means for compacting.

2. A fiber-placement head arrangement according to claim 1, wherein said supply means comprises a respective spindle for said head.

3. A fiber-placement head arrangement according to claim 2, which includes at least one further guide roller for guiding said fiber means into said channels of said mold, and wherein said means for compacting comprises a compacting roller, with a pneumatic piston and solenoid motor assembly being provided for controlling movement and pressure to be exerted by said at least one guide roller and said compacting roller upon said fiber means.

4. A fiber placement head arrangement according to claim 3, which includes at least one tensioning means for adjusting tension on said fiber means as the same travels through said head.

5. A fiber placement head arrangement according to claim 4, which includes heating or curing means for said fiber means, and also includes cutting means for cutting said fiber means after placement thereof in a channel.

6. A fiber placement head arrangement according to claim 5, wherein said cutting means is disposed upstream of and adjacent to said compacting roller.

7. A fiber-placement head arrangement according to claim 1 that further comprises:

means for providing movement between said mold and said heads; and

means for automatically controlling said heads and said relative movement.

8. A fiber-placement head and arrangement according to claim 7, wherein said means for providing relative movement is a gantry on which said heads are movably mounted.

9. A fiber-placement head and arrangement according to claim 8, wherein said gantry includes a rotatable mandrel for receiving said mold thereon.

10. A fiber-placement head and arrangement according to claim 8, wherein said means for automatically controlling said heads is a programmable controller for controlling operating parameters of said heads and of said relative movement between said mold and said heads.

11. A fiber placement head arrangement according to claim 1, which includes means for controlling the speed of said wheel such that said wheel maintains appropriate tension on said fiber means.