Acoustic damping material

• US 6,073,723 A
• Filed: 06/05/1998
• Issued: 06/13/2000
• Est. Priority Date: 06/05/1998
• Status: Expired due to Term

• Current Assignee: Anthony Gallo
• Original Assignee: Anthony Gallo
• Inventors: Gallo, Anthony
• Primary Examiner(s): Dang, Khanh
• Application Number:
  US09/092,616
• Time in Patent Office: 739 Days
• Field of Search: 181/146, 181/151, 181/153, 181/199, 181/207, 181/208
• US Class Current: 181/151
• CPC Class Codes: H04R 1/02 Casings; Cabinets ; Supports therefor; Mountings therein H04R1/28 takes precedence ; attachments for microphones H04R1/08; mounting of transducers in earpieces H04R1/1075
• CPC Class Codes: H04R 1/288 for loudspeaker transducers
• CPC Class Codes: H04R 1/2888 for loudspeaker transducers

Abstract

An acoustic damping material that includes at least one resilient sheet, wherein each of the sheets have a first side and a second side, and wherein at least two portions of the sides face each other to form a multi-layered structure, is provided. The resilient sheet may be made from any resilient polymer film, such as a polyolefin, and especially polyethylene. Also provided is an acoustic speaker system that has an exceptionally flat frequency response, especially at low audible frequencies. The system includes an enclosure, a speaker mounted to the enclosure, and acoustic damping material (according to this invention) inside the enclosure. An acoustic damping panel, which includes a frame and acoustic damping material fixed to the frame, is also provided.

Claims

1. An acoustic damping material comprising at least one resilient sheet in the form of a film comprising a polyolefin, each of said at least one sheet having a first side and a second side, wherein at least a first portion of one of said first and second sides and a second portion of one of said first and second sides face each other to form a multi-layered structure, wherein said first and second portions are partially separated by a compressible material, thereby substantially trapping pockets of said compressible material between said first and said second portions, and wherein at least some of said pockets are in fluid communication with one another.

2. The acoustic speaker system of claim 1 wherein said sheet has a thickness less than about 5 mils (about 0.13 mm).

3. The acoustic speaker system of claim 2 wherein said sheet has a thickness less than about 1.5 mils (about 0.038 mm).

4. The acoustic damping material of claim 1 wherein said at least one sheet is a laminate.

5. The acoustic damping material of claim 1 wherein said at least one sheet is substantially nonporous to air at about atmospheric pressure.

6. The acoustic damping material of claim 1 wherein said polyolefin comprises polyethylene.

7. The acoustic damping material of claim 1 wherein said at least one sheet is twisted.

8. The acoustic damping material of claim 1 wherein said at least one sheet is folded.

9. The acoustic damping material of claim 1 wherein said at least one sheet is rolled.

10. The acoustic damping material of claim 1 wherein said multi-layered structure has a cavity.

11. The acoustic damping material of claim 10 wherein said cavity has a surface that substantially conforms to a rear side of an acoustic speaker.

12. The acoustic damping material of claim 11 wherein said cavity surface has a substantially conical portion.

13. The acoustic speaker system of claim 1 wherein said compressible material is a gas.

14. The acoustic damping material of claim 1 wherein at least one of said pockets is in fluid communication with atmosphere.

15. An acoustic speaker system comprising:

a system enclosure;

an acoustic speaker mounted to said enclosure; and

acoustic damping material inside said enclosure, said material comprising at least one resilient sheet in the form of a film comprising polyolefin, each of said at least one sheet having a first side and a second side, wherein at least a first portion of one of said first and second sides and a second portion of one of said first and second sides face each other to form a multi-layered structure, wherein said first and second portions are partially separated by a compressible material, thereby substantially trapping pockets of said compressible material between said first and second portions, and wherein at least some of said pockets are in fluid communication with one another.

16. The acoustic speaker system of claim 15 wherein said sheet has a thickness less than about 5 mils (about 0.13 mm).

17. The acoustic speaker system of claim 16 wherein said sheet has a thickness less than about 1.5 mils (about 0.038 mm).

18. The acoustic speaker system of claim 15 wherein said at least one sheet is a laminate.

19. The acoustic speaker system of claim 15 wherein said at least one sheet is substantially nonporous to air at about atmospheric pressure.

20. The acoustic speaker system of claim 15 wherein said polyolefin comprises polyethylene.

21. The acoustic speaker system of claim 15 wherein said at least one sheet is twisted.

22. The acoustic speaker system of claim 15 wherein said at least one sheet is folded.

23. The acoustic speaker system of claim 15 wherein said at least one sheet is rolled.

24. The acoustic speaker system of claim 15 wherein said structure has a cavity.

25. The acoustic speaker system of claim 24 wherein said cavity has a surface that substantially conforms to a rear side of said acoustic speaker.

26. The acoustic speaker system of claim 25 wherein said cavity surface has a substantially conical portion.

27. The acoustic speaker system of claim 15 wherein said compressible material is a gas.

28. The acoustic speaker system of claim 15 wherein said enclosure has an internal surface, and wherein at least a portion of said at least one sheet is substantially parallel to at least a portion of said enclosure internal surface.

29. The acoustic speaker system of claim 28 wherein said enclosure internal surface has a shape selected from the group selected from substantially ellipsoidal, substantially spherical, substantially cylindrical, substantially polygonal, and combinations thereof.

30. The acoustic speaker system of claim 15 wherein at least one of said pockets is in fluid communication with atmosphere.

31. For use in making an acoustic speaker system, a method for making acoustic damping material, said method comprising deforming at least one resilient sheet in the form of a film comprising polyolefin, each of said at least one sheet having a first side and a second side, wherein at least a first portion of one of said first and second sides and a second portion of one of said first and second sides face each other to form a multi-layered structure, wherein said first and second portions are partially separated by a compressible material, thereby substantially trapping pockets of said compressible material between said first and second portions, and wherein at least some of said pockets are in fluid communication with one another.

32. The method of claim 31 wherein said deforming comprises deforming by twisting, folding, rolling, and any combination thereof.

33. The method of claim 32 wherein said speaker system comprises an enclosure, said enclosure having an inner surface and said damping material having a layer density, said density near said inner surface being less than said density remote from said inner surface.

34. The method of claim 32 wherein said deforming comprises deforming said at least one sheet so that a cavity is formed therein, said cavity having a surface that substantially conforms a rear side of an acoustic speaker.

35. The method of claim 31 wherein said deforming comprises deforming at least one sheet that has a thickness less than about 5 mils (about 0.13 mm).

36. The method of claim 35 wherein said deforming comprises deforming at least one sheet that has a thickness less than about 1.5 mils (about 0.038 mm).

37. The method of claim 36 wherein said deforming comprises deforming at least one sheet that is substantially nonporous to air at about atmospheric pressure.

38. The method of claim 31 wherein said deforming comprises deforming at least one sheet that comprises a polymer.

39. The method of claim 31 wherein at least one of said pockets is in fluid communication with atmosphere.

40. An acoustic damping panel comprising:

a frame; and

acoustic damping material fixed to said frame, said material comprising at least one resilient sheet in the form of a film comprising a polyolefin, each of said at least one sheet having a first side and a second side, wherein at least a first portion of one of said first and second sides and a second portion of one of said first and second sides face each other to form a multi-layered structure, wherein said first and second portions are partially separated by a compressible material, thereby substantially trapping pockets of said compressible material between said first and second portions, and wherein at least some of said pockets are in fluid communication with one another.

41. The acoustic damping panel of claim 40 wherein said sheet has a thickness less than about 5 mils (about 0.13 mm).

42. The acoustic damping panel of claim 40 wherein said sheet has a thickness less than about 1.5 mils (about 0.038 mm).

43. The acoustic damping panel of claim 40 wherein said at least one sheet is substantially nonporous to air at about atmospheric pressure.

44. The acoustic damping panel of claim 40 wherein said polyolefin comprises polyethylene.

45. The acoustic damping panel of claim 40 wherein at least one of said pockets is in fluid communication with atmosphere.

46. An acoustic speaker system comprising:

a system enclosure;

an acoustic speaker mounted to said enclosure; and

acoustic damping material loaded inside said enclosure, said material comprising at least one resilient sheet in the form of a film comprising polyolefin.

47. The system of claim 46 wherein each of said at least one sheet has a first side and a second side, and wherein at least a first portion of one of said first and second sides and a second portion of one of said first and second sides face each other to form a multi-layered structure.

48. The system of claim 47 wherein said first and second portions are partially separated by a compressible material, thereby substantially trapping pockets of said compressible material between said first and said second portions, and wherein at least some of said pockets are in fluid communication with one another.

49. The system of claim 46 wherein said sheet has a thickness less than about 5 mils (about 0.13 mm).

50. The system of claim 46 wherein said at least one sheet is a laminate.

51. The system of claim 46 wherein said at least one sheet is substantially nonporous to air at about atmospheric pressure.

52. The system of claim 46 wherein said polyolefin comprises polyethylene.

53. The system of claim 46 wherein said structure has a cavity.

54. The system of claim 53 wherein said cavity has a surface that substantially conforms to a rear side of said acoustic speaker.

55. The system of claim 54 wherein said cavity surface has a substantially conical portion.

56. The acoustic speaker system of claim 46 wherein said sides that face each other are at least partially separated by a compressible material.

57. The acoustic speaker system of claim 46 wherein said enclosure has an internal surface, and wherein at least a portion of said at least one sheet is substantially parallel to at least a portion of said enclosure internal surface.

58. The system of claim 57 wherein said enclosure internal surface has a shape selected from the group selected from substantially ellipsoidal, substantially spherical, substantially cylindrical, substantially polygonal, and combinations thereof.