Seat back frame for absorbing energy

• US 6,074,004 A
• Filed: 07/21/1999
• Issued: 06/13/2000
• Est. Priority Date: 02/19/1998
• Status: Expired due to Fees

• Current Assignee: Donald Edwin Carmichael
• Original Assignee: Donald Edwin Carmichael
• Inventors: Carmichael, Donald Edwin
• Primary Examiner(s): Brown, Peter R.
• Application Number:
  US09/358,742
• Time in Patent Office: 328 Days
• Field of Search: 297/216.1, 297/216.13, 297/216.4, 297/452.18, 297/452.2
• US Class Current: 297/216.14
• CPC Class Codes: B60N 2/4221 due to impact coming from the front
• CPC Class Codes: B60N 2/42745 of the back-rest B60N2/433 takes precedence; higher part of the back-rest moving together with the headrest B60N2/888

Abstract

The invention relates to a seat assembly capable of absorbing energy during a crash involving a series of impacts by providing a seat back which is relatively flexible to forward directed forces and relatively inflexible to aft directed forces. The seat back includes a seat back frame having a first and second side member. A first and second elongated member are flexible and have a first end, a second end, and a middle region between the first and second end. The elongated members are able to support a tensile load but are unable to support a compressive load. The first elongated member is disposed on a forward face of the first side member, wherein the first end is attached to a lower portion of the forward face, the second end is attached to an upper portion of the forward face, and the middle region is suspended. The second elongated member is disposed on a forward face of the second side member in a similar fashion. An aft directed force on the seat back frame tensions the elongated members such that the elongated members support the seat back frame, and a forward directed force on the seat back frame compresses the elongated members such that the elongated members are displaced and provide little or no support to the seat back frame.

Claims

1. A seat assembly for absorbing energy from a crash involving a series of impacts by providing a seat back having greater rigidity in an aft direction than in a forward direction, comprising:

a seat back frame having a first side member and a second side member, each of said side members having a hollow central region, said seat back frame structurally supporting said seat back; and

a first elongated member and a second elongated member, each of said elongated members being flexible and having a first end, a second end, and a middle region between said first and second end, each of said elongated members being able to support a tensile load and unable to support a compressive load, wherein each of said elongated members is displaced under a compressive load;

said first elongated member being disposed in said hollow central region of said first side member, said first end of said first elongated member being anchored to a front and lower portion of said first side member, said second end of said first elongated member being anchored to an aft and upper portion of said first side member such that said first elongated member is oriented substantially diagonally to a longitudinal axis of said first side member, said central region of said first elongated member being suspended;

said second elongated member being disposed in said hollow central region of said second side member, said first end of said second elongated member being anchored to a front and lower portion of said second side member, and said second end of said second elongated member being anchored to an aft and upper portion of said second side member such that said second elongated member is oriented substantially diagonally to a longitudinal axis of said second side member;

wherein an aft directed force on said seat back frame tensions said elongated members such that said elongated members support said seat back frame; and

wherein a forward directed force on said seat back frame compresses said elongated members such that said elongated members are displaced and provide little or no support to said seat back frame.

2. The seat assembly of claim 1, wherein said elongated members are fibers.

3. The seat assembly of claim 1, wherein said seat back frame is formed from a composite material.

4. The seat assembly of claim 3, wherein said seat back frame is substantially U-shaped and further comprises a cross member integrally formed with said first and second side member, said first side member being substantially parallel to said second side member.

5. The seat assembly of claim 4, wherein said composite material comprises epoxy resin reinforced with carbon and glass fibers.

6. The seat assembly of claim 1, further comprising a pan formed with said seat back frame, wherein said pan includes a first set of unidirectional tape oriented 45°

from the longitudinal axis of said side members and a second set of unidirectional tape interwoven with said first set of unidirectional tape and oriented 90°

from the longitudinal axis of said first set of unidirectional tape, said second set of unidirectional tape being oriented 45°

from the longitudinal axis of said side members.

7. The seat assembly of claim 6, further including channels in said pan, said channels oriented transversely to a longitudinal axis of said side members for stiffening said pan.

8. The seat assembly of claim 7, wherein said pan further includes a plurality of reinforcing carbon tapes oriented transversely to the longitudinal axis of said side members for stiffening said pan.

9. The seat assembly of claim 1, further comprising:

a first pivot member having a hole at one end and attached to a bottom end of said first side member, wherein a portion of said first pivot member slidingly fits into said hollow central region of said first side member;

a second pivot member having a hole at one end and attached to a bottom end of said second side member, wherein a portion of said second pivot member slidingly fits into said hollow central region of said second member;

a base with a cylindrical shaft;

said seat back pivotally attached to said base, wherein said cylindrical shaft is fitted in said holes of said first and second member; and

a plurality of legs attaching said base to a floor of a vehicle.

10. The seat assembly of claim 9, wherein said vehicle is an aircraft, said aircraft includes a plurality of said seat assemblies arranged in rows, wherein each of said seat backs of said plurality of seat assemblies is capable absorbing energy from multiple impacts by each of said seat back deflecting forward from a passenger head impact and returning to its non-impact position after the energy is absorbed, wherein each of said seat backs is capable of deflecting forward and absorbing energy from subsequent passenger head impacts.

11. The seat assembly of claim 1, wherein said seat back deflects more to aft directed loads than to forward directed loads, wherein said seat back is capable of absorbing impact energy from multiple impacts during a crash, wherein said seat back deflects in a forward direction from a forwardly directed impact load and returns to its non-loaded position when said forwardly directed impact load is dissipated such that said seat back is capable of absorbing impact energy from a subsequent impact by deflecting in a forward direction to a subsequent impact load.

12. The seat assembly of claim 1, wherein each of said elongated members has a length of about 23 inches and a diameter of about 0.3 inch.

13. A method of absorbing energy resulting from a passenger striking the back side of a seat assembly by providing a seat back having greater rigidity to aft directed forces than to forward directed forces, comprising the steps of:

providing the seat back with a first side member and a second side member, each of the side members having a hollow central region;

providing a first elongated member and a second elongated, each of the elongated members having a first end and a second end, each of the first and second elongated members being able to support a tensile load and unable to support a compressive load, wherein each of the elongated members being displaced under a compressive load;

positioning the first elongated member within the hollow central region of the first side member;

anchoring the first end of the first elongated member to a front and lower portion of the first side member;

anchoring the second end of the first elongated member to an aft and upper portion of the first side member;

positioning the second elongated member within the hollow central region of the second arm;

anchoring the first end of the second elongated member to a front and lower portion of the second side member;

tensioning the first elongated member upwardly and diagonally;

anchoring the second end of the second elongated member to an aft and upper portion of the second side member;

whereby an aft directed force on the seat back tensions the elongated members such that the elongated members support the seat back;

whereby a forward directed force resulting from a passenger striking the seat back during a crash compresses the elongated members such that the elongated members are displaced and provide little or no support to the seat back; and

absorbing the impact energy from the passenger striking the seat back by allowing the seat back to flex forward;

whereby the seat back flexes substantially more to forward directed forces of a particular magnitude than to aft directed forces of equal magnitude.

14. The method of claim 13, wherein the first and second elongated members are fibers.

15. The method of claim 13, further comprising the step of integrally forming a cross member with the first and second side members, wherein the first side member is substantially parallel to the second side member, and wherein the seat back frame is substantially U-shaped.

16. A seat assembly for absorbing energy from a crash involving a series of impacts by providing a seat back having greater rigidity in an aft direction than in a forward direction, comprising:

a seat back frame having a first side member and a second side member, said seat back frame supporting said seat back;

a first elongated member and a second elongated member, each of said elongated members being flexible and having a first end, a second end, and a middle region between said first end and said second end, each of said elongated members being able to support a tensile load and unable to support a compressive load, wherein said elongated members are displaced under a compressive load;

said first elongated member disposed on a forward face of said first side member, said first end of said first elongated member attached to a lower portion of said forward face of said first side member, said second end attached to an upper portion of said forward face of said first side member, and said middle region of said first elongated member being suspended;

said second elongated member disposed on a forward face of said second side member, said first end of said second elongated member attached to a lower portion of said forward face of said second side member, said second end of said second elongated member attached to an upper portion of said forward face of said second side member, and said middle region of said middle region of said second elongated member being suspended;

wherein an aft directed force on said seat back frame tensions said first and second elongated member such that said first and second elongated members support said seat back frame; and

wherein a forward directed force on said seat back frame compresses said elongated members such that said elongated members are displaced and provide little or no support to said seat back frame.

17. The seat assembly of claim 16, wherein said first and second elongated members are straps.

18. The seat assembly of claim 17, wherein said strap has a length of about 23 inches, a width of about 0.7 inch, and a thickness of about 0.1 inch.

19. The seat assembly of claim 16, wherein said seat back frame is formed from a composite material.

20. The seat assembly of claim 19, wherein said composite material comprises epoxy resin reinforced with carbon and glass fibers.

21. The seat assembly of claim 16, wherein said seat back frame is substantially U-shaped and further comprises a cross member integrally formed with said first and second side member, said first side member being substantially parallel to said second side member.

22. The seat assembly of claim 16, further comprising a pan formed with said seat back frame, wherein said pan includes a first set of unidirectional tape oriented 45°

from a longitudinal axis of said side members and a second set of unidirectional tape interwoven with said first set of unidirectional tape and oriented 90°

from a longitudinal axis of said first set of unidirectional tape, said second set of unidirectional tape being oriented 45°

from the longitudinal axis of said side members.

23. The seat assembly of claim 22, further including channels in said pan, said channels oriented transversely to the longitudinal axis of said side members for stiffening said pan.

24. The seat assembly of claim 23, wherein said pan further includes a plurality of reinforcing carbon tapes oriented transversely to the longitudinal axis of said side members for stiffening said pan.

25. The seat assembly of claim 16, further comprising:

a first pivot member having a hole at one end and attached to a bottom end of said first side member, wherein a portion of said first pivot member slidingly fits into a hollow central region of said first side member;

a second pivot member having a hole at one end and attached to a bottom end of said second side member, wherein a portion of said second pivot member slidingly fits into a hollow central region of said second member;

a base with a cylindrical shaft;

said seat back pivotally attached to said base, wherein said cylindrical shaft is fitted in said holes of said first and second member; and

a plurality of legs attaching said base to a floor of a vehicle.

26. A method of absorbing energy resulting from a passenger striking the back side of a seat assembly by providing a seat back having greater rigidity to aft directed forces than to forward directed forces, comprising the steps of:

providing the seat back with a first side member and a second side member;

providing a first elongated member and a second elongated member, each of elongated members being flexible and having a first end, a second end, and a middle region between said first end and said second end, each of the elongated members being able to support a tensile load and unable to support a compressive load, wherein each of the elongated members is displaced under a compressive load;

disposing the first elongated member on a forward face of the first side member, the first end of the first elongated member being attached to a lower portion of the forward face of the first side member, the second end being attached to an upper portion of the forward face of the first side member, and the middle region of the first elongated member being suspended; and

disposing the second elongated member on a forward face of the second side member, the first end of the second elongated member being attached to a lower portion of the forward face of the second side member, the second end of the second elongated member being attached to an upper portion of the forward face of the second side member, and the middle region of the second elongated member being suspended;

whereby an aft directed force on the seat back frame tensions the elongated members such that the elongated members support the seat back frame; and

whereby a forward directed force on the seat back frame compresses the elongated members such that the elongated members are displaced and provide little or no support to the seat back frame.

27. The method of claim 26, wherein the elongated members are straps.

28. The method of claim 27, wherein the straps are formed from aramide.

29. The method of claim 26, wherein each of the straps has a length of about 23 inches, a width of about 0.7 inch, and a thickness of about 0.1 inch.

30. The method of claim 26, further comprising the step of integrally forming a cross member with the first and second side members, whereby the first side member is substantially parallel to the second side member, and whereby the seat back frame is substantially U-shaped.