Absorbent article with wetness indicator

• US 6,075,178 A
• Filed: 06/16/1998
• Issued: 06/13/2000
• Est. Priority Date: 09/29/1997
• Status: Expired due to Fees

• Current Assignee: Kimberly-Clark Worldwide Incorporated (Kimberly-Clark Corporation)
• Original Assignee: Kimberly-Clark Worldwide Incorporated (Kimberly-Clark Corporation)
• Inventors: Peterson, Dale Arthur, La Wilhelm, Hoa, Bauerle, Jennifer Marie, Rippl, Carl Gerard, Underhill, Diane Michele, Workman, Jerome James Jr., Heyn, David Willis, Leak, Allen Todd
• Primary Examiner(s): Weiss, John G.
• Assistant Examiner(s): Peppers, III, Miley Craig
• Application Number:
  US09/097,905
• Time in Patent Office: 728 Days
• Field of Search: 604/361, 604/385.1, 604/358, 604/385.2
• US Class Current: 604/361
• CPC Class Codes: A61F 13/42 with wetness indicator or alarm

Abstract

An absorbent article (10) has a front waistband portion (14), a back waistband portion (12) and an intermediate portion (16). The article comprises a flexible backsheet member (30), and a liquid permeable topsheet layer (28). An absorbent body structure (32), with a retention portion (48), is sandwiched between the backsheet member (30) and the topsheet layer (28), and a wetness indicator (40) visually shows a presence of liquid in selected areas of the article. The wetness indicator is provided by at least one indicator section of the backsheet member (30) which includes a polymer sheet layer (96). Desirably, The wetness indicator is provided by at least one indicator section of the backsheet member (30) which includes a backsheet laminate material having a fibrous nonwoven web (94) attached to a polymer sheet layer (96). The indicator section of the backsheet member (30) includes a plurality of translucent windows (98) which are arranged in an area pattern and are formed by a selected thermal treatment of the polymer sheet layer (96). In particular arrangements, the translucent windows (98) can be arranged in an area pattern and can be formed by a bonding of the fibrous nonwoven web (94) to the polymer sheet layer (96) in the backsheet laminate material. A layer of contrast material (44) may be attached to the article at an operative location which is interposed between an intended wearer of the article and the indicator section of the backsheet member (30). In particular arrangements, the contrast layer (44) can have a first appearance through the translucent windows (98) when the contrast material is dry, and can have a visually different second appearance through the translucent windows (98) when the contrast material is wetted with water or other aqueous liquid.

Claims

1. An absorbent article having a front waistband portion, a back waistband portion and an intermediate portion, said article comprising:

a flexible and readily conformable backsheet member;

a liquid permeable topsheet layer;

an absorbent body having a retention portion sandwiched between said backsheet member and said topsheet layer; and

a wetness indicator for visually showing a presence of liquid in selected regions of said article, said wetness indicator including;

at least one indicator section of said backsheet member which includes a backsheet laminate material having a fibrous nonwoven web attached to a polymer sheet layer, said polymer sheet layer composed of a linear-low-density-polyethylene material, said indicator section of said backsheet member including a plurality of translucent windows which are arranged in an area pattern and are formed by a selected thermal bonding of said fibrous nonwoven web to said polymer sheet layer in said backsheet laminate material, and

a layer of contrast material attached to said article at an operative location which is interposed between an intended wearer of the article and said indicator section of the backsheet member, said contrast layer having a first appearance through said translucent windows when said contrast material is dry, and having a visually different second appearance through said translucent windows when said contrast material is wetted with water,

wherein said indicator section provides a Contrast Ratio of at least about 1.3, as determined with Hunter L*a*b* values.

2. An article as recited in claim 1, wherein said backsheet member is breathable.

3. An article as recited in claim 2, wherein said backsheet member provides a WVTR value of not less than about 500 g/m² per 24 hr.

4. An article as recited in claim 1, wherein said fibrous nonwoven web of said indicator section is composed of polypropylene fibers.

5. An article as recited in claim 1, wherein said translucent windows are formed by a sonic bonding of said fibrous nonwoven web to said polymer layer in said backsheet laminate material.

6. An article as recited in claim 1, wherein said layer of contrast material is interposed between said indicator section of said backsheet member and said retention portion.

7. An article as recited in claim 1, wherein said layer of contrast material is interposed between said topsheet layer and said retention portion.

8. An article as recited in claim 1, wherein each translucent window has a window height of at least about 0.01 inch.

9. An article as recited in claim 1, wherein each translucent window has a window length of at least about 0.0625 inch.

10. An article as recited in claim 1, wherein said bonding of said polymer sheet layer to said nonwoven web provides a total bonding area which is at least about 11% of an overall area of said backsheet member.

11. An article as recited in claim 1, wherein said bonding of said polymer sheet layer to said nonwoven web provides a total translucent window area which is at least about 11% of an overall area of the indicator section of the backsheet member.

12. An article as recited in claim 1, wherein at least a portion of the wetness indicator is located in at least a crotch section of the article.

13. An article as recited in claim 1, wherein said indicator section of the backsheet member has an indicator length which extends longitudinally from the crotch section of the diaper up to a line which is not less than about 3 cm from a longitudinally terminal edge of said front waistband portion.

14. An article as recited in claim 1, wherein said indicator section of the backsheet member has an indicator length which extends longitudinally from the crotch section of the diaper up to a line which is not less than about 3 cm from a longitudinally terminal edge of said back waistband portion.

15. An article as recited in claim 1, wherein said indicator section of the backsheet member has an indicator length which extends longitudinally from the crotch section of the diaper up to a line which is not less than about 10 cm from a longitudinally terminal edge of said front waistband portion.

16. An absorbent article as recited in claim 1, wherein said indicator section provides a Contrast Ratio of at least about 2.

17. An absorbent article as recited in claim 1, wherein said indicator section provides a Contrast Ratio of at least about 3.

18. An absorbent article as recited in claim 1, wherein said polymer sheet layer includes a core layer sandwiched between skin layers, and said core layer includes said linear-low-density-polyethylene material.

19. An absorbent article as recited in claim 18, wherein at least one said skin layer is compatible with said nonwoven layer and said core layer, and attaches to said fibrous nonwoven layer upon an application of heat and pressure.

20. An absorbent article as recited in claim 19, wherein said at least one skin layer provides a meltable intermediary between said core layer and said fibrous nonwoven layer.

21. An absorbent article having a front waistband portion, a back waistband portion and an intermediate portion, said article comprising:

a flexible and readily conformable backsheet member;

a liquid permeable topsheet layer;

an absorbent body having a retention portion and sandwiched between said backsheet member and said topsheet layer; and

a wetness indicator for visually showing a presence of liquid in selected regions of said article, said wetness indicator including;

at least one indicator section of said backsheet member which includes a backsheet material having a polymer sheet layer, said indicator section of said backsheet member including a plurality of translucent windows which are arranged in an area pattern and are formed by a selected thermal treatment of said polymer sheet layer; and

said indicator section having a first appearance when portions of said article at the translucent windows are dry, and having a visually different second appearance when portions of said article at the translucent windows are wetted with water, said indicator section thereby providing a Contrast Ratio of at least about 1.3, as determined with Hunter L*a*b* values.

22. An article as recited in claim 21, wherein said polymer sheet layer of said indicator section is composed of a linear-low-density-polyethylene material.

23. An absorbent article as recited in claim 21, wherein said indicator section provides a Contrast Ratio of at least about 2.

24. An absorbent article as recited in claim 21, wherein said indicator section provides a Contrast Ratio of at least about 3.

25. An absorbent article as recited in claim 21, wherein said polymer sheet layer includes a core layer sandwiched between skin layers, and said core layer includes a linear-low-density-polyethylene material.

26. An absorbent article having a front waistband portion, a back waistband portion and an intermediate portion, said article comprising:

a flexible and readily conformable backsheet member;

a liquid permeable topsheet layer;

an absorbent body having a retention portion and sandwiched between said backsheet member and said topsheet layer; and

a wetness indicator for visually showing a presence of liquid in selected regions of said article, said wetness indicator including;

at least one indicator section of said backsheet member which includes a backsheet material having a polymer sheet backsheet member, said polymer sheet including a core layer sandwiched between skin layers, said core layer including a linear-low-density-polyethylene material, said indicator section of said backsheet member including a plurality of translucent windows which are arranged in an area pattern and are formed by a thermal treatment of said polymer sheet layer, said indicator section having a first appearance when portions of the article at the translucent windows are dry and having a visually different second appearance when portions of the article at the translucent windows are wetted with water.

27. An absorbent article having a front waistband portion, a back waistband portion and an intermediate portion, said article comprising:

a flexible and readily conformable backsheet member;

a liquid permeable topsheet layer;

an absorbent body having a retention portion sandwiched between said backsheet member and said topsheet layer; and

a wetness indicator for visually showing a presence of liquid in selected regions of said article, said wetness indicator including;

at least one indicator section of said backsheet member which includes a backsheet laminate material having a fibrous nonwoven web attached to a polymer sheet layer, said polymer sheet layer including a core layer sandwiched between skin layers, said core layer including a linear-low-density-polyethylene material, said indicator section of said backsheet member including a plurality of translucent windows which are arranged in an area pattern and are formed by a selected thermal bonding of said fibrous nonwoven web to said polymer sheet layer in said backsheet laminate material; and

a layer of contrast material attached to said article at an operative location which is interposed between an intended wearer of the article and said indicator section of the backsheet member, said contrast layer having a first appearance through said translucent windows when said contrast material is dry, and having a visually different second appearance through said translucent windows when said contrast material is wetted with water.

28. An absorbent article as recited in claim 27, wherein at least one said skin layer is compatible with said nonwoven layer and said core layer, and has been attached to said fibrous nonwoven layer upon an application of heat and pressure.

29. An absorbent article as recited in claim 28, wherein said at least one skin layer provides a meltable intermediary between said core layer and said fibrous nonwoven layer.

30. An absorbent article having a front waistband portion, a back waistband portion and an intermediate portion, said article comprising:

a flexible and readily conformable backsheet member;

a liquid permeable topsheet layer;

an absorbent body having a retention portion and sandwiched between said backsheet member and said topsheet layer; and

a wetness indicator for visually showing a presence of liquid in selected regions of said article, said wetness indicator including;

at least one indicator section of said backsheet member which includes a backsheet material having a polymer sheet layer composed of a linear-low-density-polyethylene material, said indicator section of said backsheet member including a plurality of translucent windows which are arranged in an area pattern and are formed by a thermal treatment of said polymer sheet layer, said indicator section having a first appearance when portions of the article at the translucent windows are dry and having a visually different second appearance when portions of the article at the translucent windows are wetted with waters and said indicator section providing a Contrast Ratio of at least about 1.3, as determined with Hunter L*a*b* values.

31. An absorbent article as recited in claim 30, wherein said indicator section provides a Contrast Ratio of at least about 2.

32. An absorbent article as recited in claim 30, wherein said indicator section provides a Contrast Ratio of at least about 3.

33. An absorbent article as recited in claim 30, wherein said polymer sheet layer includes a core layer sandwiched between skin layers, and said core layer includes said linear-low-density-polyethylene material.