Rechargeable battery pack module

• US 6,075,343 A
• Filed: 02/12/1999
• Issued: 06/13/2000
• Est. Priority Date: 02/12/1999
• Status: Expired due to Term

• Current Assignee: Quanta Computer
• Original Assignee: Quanta Computer
• Inventors: Hsu, Chih-Ming
• Primary Examiner(s): Berhane, Adolf Deneke
• Assistant Examiner(s): TOATLEY, GREGORY J
• Application Number:
  US09/249,734
• Time in Patent Office: 487 Days
• Field of Search: 320/134, 320/106, 320/107, 320/116, 320/162, 320/163, 320/164, 340/636, 324/426
• US Class Current: 320/134
• CPC Class Codes: H02J 7/00036 Charger exchanging data with battery
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/00306 Overdischarge protection
• CPC Class Codes: H02J 7/00308 Overvoltage protection
• CPC Class Codes: H02J 7/00309 Overheat or overtemperature protection
• CPC Class Codes: H02J 7/0031 using battery or load disconnect circuits H02J9/002 takes precedence

Abstract

A rechargeable battery pack module includes a battery cell set, a DC-to-DC converter adapted to be connected to one of a portable computer and an AC adapter and operable so as to generate charging current, a safety switch control unit operable so as to permit charging and discharging of the battery cell set, a charging protection unit to control operation of the safety switch control unit according to the cell voltages of battery cells of the battery cell set, and a battery status indicating unit for storing manufacturer information corresponding to the battery cell set therein and capable of providing the manufacturer information and charging status information of the battery cell set to the portable computer.

Claims

1. A rechargeable battery pack module adapted to receive a direct current (DC) voltage input from one of a portable computer and an alternating current (AC) adapter so as to be recharged thereby, comprising:

first and second battery pack terminals;

a battery cell set including a plurality of battery cells connected in series, said battery cell set being connected to said first battery pack terminal, each of said battery cells having a cell voltage;

a DC-to-PC converter having an input side adapted to be connected to said one of the portable computer and the AC adapter, and an output side connected to said second battery pack terminal, said DC-to-DC converter being operable so as to generate charging current from the voltage input;

a safety switch control unit interconnecting said second battery pack terminal and said battery cell set, and operable so as to make electrical connection between said second battery pack terminal and said battery cell set to permit charging of said battery cell set by means of the charging current from said DC-to-DC converter and to permit discharging of said battery cell set via said second battery pack terminal, and so as to break the electrical connection between said second battery back terminal and said battery cell set to stop charging and discharging of said battery cell set;

a first charging protection unit connected to said battery cell set and said safety switch control unit, said first charging protection unit controlling said safety switch control unit to break the electrical connection between said second battery pack terminal and said battery cell set when the cell voltage of any one of said battery cells falls out of a predetermined range; and

a battery status indicating unit for storing manufacturer information corresponding to said battery cell set therein, and connected to said battery cell set and capable of obtaining charging status information therefrom, said battery status indicating unit being adapted to be connected to the portable computer and being capable of providing the manufacturer information and the charging status information to the portable computer to permit display of the manufacturer information and the charging status information on a monitor of the portable computer.

2. The rechargeable battery pack module as claimed in claim 1, further comprising means, interconnecting said DC-to-DC converter and said second battery pack terminal, for preventing reverse flow current from flowing into said output side of said DC-to-DC converter.

3. The rechargeable battery pack module as claimed in claim 1, wherein said safety switch control unit includes a charging protection switch and a discharging protection switch connected in series between said battery cell set and said second battery pack terminal, said first charging protection unit controlling said charging protection switch to break the electrical connection between said battery cell set and said second battery pack terminal when the cell voltage of any one of said battery cells exceeds a predetermined first upper limit, said first charging protection unit controlling said discharging protection switch to break the electrical connection between said battery cell set and said second battery pack terminal when the cell voltage of anyone of said battery cells falls below a predetermined lower limit.

4. The rechargeable battery pack module as claimed in claim 3, wherein said safety switch control unit further includes a voltage safety protection switch that connects said charging protection switch and said discharging protection switch to said battery cell set.

5. The rechargeable battery pack module as claimed in claim 4, further comprising a second charging protection unit connected to said battery cell set and said voltage safety protection switch, said second charging protection unit controlling said voltage safety protection switch to disconnect said battery cell set from said charging protection switch and said discharging protection switch when the cell voltage of any one of said battery cells continues to rise and reaches a predetermined second upper limit after said first charging protection unit has controlled said charging protection switch to break the electrical connection between said battery cell set and said second battery pack terminal.

6. The rechargeable battery pack module as claimed in claim 5, wherein said charging protection switch and said discharging protection switch include a field effect transistor, and said voltage safety protection switch includes a resistive device that contains a thermal fuse.

7. The rechargeable battery pack module as claimed in claim 1, wherein the manufacturer information include manufacturing date and expiration date of said battery cell set, and the charging status information include residual charged energy stored in said battery cell set.

8. The rechargeable battery pack module as claimed in claim 1, further comprising a charging controller connected to said DC-to-DC converter and said battery cell set, said charging controller enabling said DC-to-DC converter to generate the charging current in accordance with the cell voltages of said battery cells.

9. The rechargeable battery pack module as claimed in claim 8, wherein said charging controller is connected to said battery cell set via said first charging protection unit.

10. The rechargeable battery pack module as claimed in claim 8, wherein said charging controller is adapted to be connected to said one of the portable computer and the AC adapter, said charging controller controlling said DC-to-DC converter to generate a first charging current when the voltage input is supplied by the AC adapter.

11. The rechargeable battery pack module as claimed in claim 10, wherein said charging controller further controls said DC-to-DC converter to generate the first charging current when the voltage input is provided by the portable computer while the portable computer is not in use, and to generate a second charging current smaller than the first charging current when the voltage input is provided by the portable computer while the portable computer is in use.

12. The rechargeable battery pack module as claimed in claim 8, further comprising a regulator connected to said charging controller and adapted to be connected to said one of the portable computer and the AC adapter, said regulator being adapted to generate an operating voltage for said charging controller from the voltage input.

13. The rechargeable battery pack module as claimed in claim 8, further comprising a temperature detector for detecting temperature of said battery cell set, said temperature detector being connected to said charging controller, said charging controller disabling said DC-to-DC converter from generating the charging current when the temperature of said battery cell set exceeds a predetermined temperature limit.

14. The rechargeable battery pack module as claimed in claim 8, wherein said charging controller further controls said DC-to-DC converter to initiate charging of said battery cell set automatically when residual charged energy stored in said battery cell set drops below a preset value after a predetermined time period starting from the most recent time said battery cell set was fully recharged using the AC adapter has elapsed.

15. The rechargeable battery pack module as claimed in claim 8, further comprising an indicator connected to and controlled by said charging controller to indicate charging status of said battery cell set.

16. The rechargeable battery pack module as claimed in claim 1, wherein said battery cells are lithium-ion battery cells.