Optical method and apparatus for detecting low frequency defects

• US 6,075,591 A
• Filed: 10/21/1997
• Issued: 06/13/2000
• Est. Priority Date: 12/17/1996
• Status: Expired due to Fees

• Current Assignee: Prolaser Limited
• Original Assignee: Prolaser Limited
• Inventors: Vokhmin, Peter A.
• Primary Examiner(s): Kim, Robert
• Assistant Examiner(s): STAFIRA, MICHAEL PATRICK
• Application Number:
  US08/967,305
• Time in Patent Office: 966 Days
• Field of Search: 356/371, 356/445, 356/430, 356/446, 356/237.1, 356/239.1, 356/239.2, 356/239.7, 250/550, 250/562, 250/563, 250/572, 250/571, 250/559.12
• US Class Current: 356/239.1
• CPC Class Codes: G01N 21/958 Inspecting transparent materials or objects, e.g. windscreens for conveyed flat sheet or rod G01N21/896

Abstract

Inspection of an optical object for the existence therein of inhomogeneities, comprises providing a diverging beam of inspection radiation and directing the beam on the optical object so that each point thereof is illuminated at a single angle; projecting the beam through the optical object on a projection screen and obtaining thereby a shadow pattern thereof, the optical inhomogeneities being distinguishable in the shadow pattern owing to the difference in the brightness of the areas corresponding thereto over the background brightness of the pattern; imaging the shadow pattern via the optical object in such a manner that the rays forming the image pass through each point of the optical object at an angle corresponding to the angle at which the point is illuminated; and detecting and analyzing the image of the shadow pattern.

Claims

1. A method for the inspection of an optical object for the existence therein of inhomogeneities, said method comprising

providing a beam of inspection radiation and directing said beam on said optical object so that each point thereof is illuminated at a single respective angle;

projecting said beam through said optical object on a projection screen and obtaining thereby a shadow pattern thereof, said optical inhomogeneities being distinguishable in said shadow pattern owing to a difference in the brightness of the areas corresponding thereto over the background brightness of the pattern;

imaging said shadow pattern through said optical object in such a manner that the rays forming said image pass through each point of the optical object at an angle corresponding to said angle at which said point is illuminated; and

detecting and analyzing said image of the shadow pattern.

2. A method according to claim 1, wherein optical paths of the rays of said beam of inspection radiation coincide with optical paths of corresponding imaging rays.

3. A method according to claim 2, wherein the beam incident on the inspected optical object is a diverging beam.

4. A method according to claim 2, wherein the beam incident on the inspected optical object is a collimated beam.

5. A method according to claim 2, wherein the beam incident on the inspected optical object is a converging beam.

6. A method according to claim 1, wherein the inspected optical object is a specular element having a reflective surface, said shadow pattern being produced by the radiation reflected from, and imaged via, said reflective surface.

7. A method according to claim 1, wherein said optical object is a linearly translated sheet material illuminated by a stripe of light directed transversely to the direction of translation, the image being detected by a transversely oriented multi-element line detector.

8. A method according to claim 1, used for automated quality control.

9. A method according to claim 1, used for the mapping of optical objects based on the local measurements of optical power thereof.

10. An apparatus for the inspection of an optical object for the existence therein of inhomogeneities comprising:

illumination means for providing a diverging beam of inspection radiation and for the illumination of said optical object thereby so that each point thereof is illuminated at a single angle of the incident radiation, and providing, by means of said optical object, a shadow pattern thereof on a projection screen;

imaging means for imaging said shadow pattern through said optical object in such a manner that rays forming said image pass through each point of the optical object at said angle at which said point is illuminated; and

image detecting means and image processing means for analyzing said image of the shadow pattern for said inhomogeneities.

11. An apparatus according to claim 10, wherein an exit pupil of the illumination means and an entrance pupil of said imaging means are optically equidistant from the inspected optical object.

12. An apparatus according to claim 10, wherein said illumination means is a point source of radiation.

13. An apparatus according to claim 10, wherein said illumination means comprises a beam-splitting element.

14. An apparatus according to claim 10, wherein said projecting screen is a high resolution back-scattering surface.

15. An apparatus according to claim 10, wherein said image detecting means is a multi-element detector capable of measuring the brightness distribution in the image of the shadow pattern.

16. An apparatus according to claim 10, further comprising optical elements for the correction of the form of said shadow pattern.

17. An apparatus according to claim 10, wherein said optical object is a linearly translated sheet material, said illumination means being capable of illuminating said material with a stripe of radiation oriented transversely to the direction of translation, and said image detecting means is a multi-element line detector.

18. An apparatus according to claim 11, wherein said illumination means is a point source of radiation.

19. An apparatus according to claim 18, wherein said projecting screen is a high resolution back-scattering surface.

20. An apparatus according to claim 19, wherein said image detecting means is a multi-element detector capable of measuring the brightness distribution in the image of the shadow pattern.