Method and apparatus for locating bone cuts at the distal condylar femur region to receive a femoral prothesis and to coordinate tibial and patellar resection and replacement with femoral resection and replacement

• US 6,077,270 A
• Filed: 10/22/1998
• Issued: 06/20/2000
• Est. Priority Date: 05/31/1995
• Status: Expired due to Fees

• Current Assignee: Lawrence Katz
• Original Assignee: Lawrence Katz
• Inventors: Katz, Lawrence
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): WOO, JULIAN W
• Application Number:
  US09/177,334
• Time in Patent Office: 607 Days
• Field of Search: 606/87, 606/88, 606/102
• US Class Current: 606/88
• CPC Class Codes: A61B 17/154 for preparing bone for knee prosthesis
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 17/1767 for the patella
• CPC Class Codes: A61B 2090/061 for measuring dimensions, e.g. length

Abstract

A femoral resection apparatus and method is provided for resecting at least one of the posterior, anterior, and distal surfaces of the medial and lateral condyles of a femur to provide seating surface to receive a femoral prosthesis. The apparatus includes a measuring system to determine a location of the posterior, anterior, and distal resections to be made. The apparatus additionally includes a graduated scale to measure a distance between the anterior and posterior surfaces of the femoral condyles, including markings representing different prosthesis sizes and markings in between the size markings to account for the difference between the measured distance and the nearest prosthesis size. The femoral resection apparatus and method may be used in combination with a tibial resection apparatus and method for resecting a tibial plateau to provide a seating surface to receive a corresponding tibial prosthesis. The tibial apparatus includes a measurement scale to indicate a proper resection location. Additionally, a patellar reamer apparatus and method may be used to fit a patella with a patellar insert. The patellar reamer apparatus also includes a measurement scales to indicate a proper reaming depth which corresponds to a thickness of the patellar insert.

Claims

1. A system for reconstructing a knee joint with which a femur, a tibia, and a patella can each be prepared to receive a femoral prosthesis, a tibial prosthesis, and a patellar prosthesis, respectively, so as to provide substantially anatomic articulation between the prostheses, the system comprising:

a) a femoral sizer which includes

1) an anterior contacting element adapted to contact the anterior surface of the femoral cortex,

2) a posterior contacting element adapted to simultaneously contact the posterior surfaces of both of the medial and lateral condyles when no bone loss or equal bone loss is present from the posterior surfaces of the medial and lateral condyles, and

3) a graduated scale between the anterior contacting element and the posterior contacting element having graduated markings to represent a range of prosthesis sizes and intermediate distances between adjacent prosthetic sizes;

b) a tibial measuring guide which includes

1) an alignment rod to be mounted to the tibia,

2) tibial resection guide slidably mounted on the rod, and

3) at least one stylus rotatable in the resection guide for allowing the tibial resection guide to be slidable thereon to contact a highest or most intact side of the medial or lateral side of the tibial plateau, the at least one stylus including a scale having markings to determine the highest or most intact side of the tibial plateau and to indicate a proper tibial resection such that when the at least one stylus contacts the highest or most intact side of the tibial plateau, the tibial resection guide is slidable on the rod and stylus to thereby coincide with the marking corresponding to the highest or most intact side; and

c) a patella reaming apparatus which includes

1) a clamp for securing a patella to be fitted with a patellar insert, and

2) a reamer for reaming away a sufficient amount of patella to accommodate the patellar insert, the reamer including a depth scale to indicate a depth which has been reamed by the reamer.

2. The system of claim 1, further comprising a distal resection guide having a graduated scale with graduated markings corresponding to the graduated scale between the anterior contacting element and the posterior contacting element of the femoral sizer, the distal resection guide for determining a position and orientation of a plane to be resected from the distal surface of the medial and lateral femoral condyles.

3. The system of claim 2, wherein the femoral sizer includes a quick release mechanism to remove the anterior contacting element for attaching the distal resection guide.

4. The system of claim 2, wherein the distal resection guide comprises a distal femoral resection caliper and an adjustable distal femoral cutting block which are both mountable on the femoral sizer to measure and guide the planar resection of the distal surface of the medial and lateral condyles, respectively, wherein the distal femoral resection caliper includes the graduated scale having the graduated markings corresponding to the graduated scale between the anterior contacting element and the posterior contacting element of the femoral sizer, for positioning the distal femoral cutting block on a preliminary resection of the femoral anterior cortex.

5. The system of claim 4, wherein ihe distal femoral resection caliper is angled laterally about 3°

with respect to a plane perpendicular to the femoral sizer.

6. The system of claim 4, wherein the distal femoral cutting block includes width-adjustable members to abut against the medial ard lateral condyles at a location of the distal planar resection.

7. The system of claim 1, wherein the tibial resection guide further includes a slot for receiving a saw blade to resect the tibia and stops at opposite ends of the slot to protect the patellar tendon and the medial and lateral ligaments.

8. The system of claim 7, wherein the slot is constructed such that the resultant resection of the tibial plateau in the medial-lateral plane is substantially perpendicular to a mechanical axis of a leg in which the knee joint is being reconstructed.

9. The system of claim 7, wherein the slot is constructed such that the tibia is resected on a 3°

valgus medio-lateral tilt relative to the tibial plateau.

10. The system of claim 7, wherein the slot is constructed such that the resultant resection of the tibial plateau in the medial-lateral plane is substantially horizontal in the medial-lateral plane.

11. The system of claim 1, wherein the tibial resection guide includes a bore for receiving the rod, the bore extending through the tibial resection guide so that the tibial resection guide is tilted down from the anterior side to the posterior side of the tibia at an angle of about 3°

.

12. The system of claim 1, wherein the alignment rod is mountable to the tibia by being insertable in the tibia.

13. The system of claim 1, wherein the alignment rod is mountable to the tibia by being supportable externally on the tibia.

14. The system of claim 1, wherein the clamp for securing the patella comprises a base plate;

an arm supported above the base plate;

a collet pivotally secured to the arm such that the patella can be clamped between the base plate and the collet, wherein the collet includes a plurality of prongs located on a bottom side thereof which are arranged to be generally equally spaced around the peak of the patella; and

a scale to indicate a distance between a location at which the prongs intersect the patella and the baseplate.

15. The system of claim 14, wherein the collet includes four prongs on the bottom side thereof.

16. The system of claim 1, wherein the femoral sizer is adapted to fit over a rod to be placed in the femur.

17. The system of claim 16, wherein the femoral sizer is adapted to contact at least one of the distal surfaces of the medial and lateral femoral condyles.

18. The system of claim 17, wherein the sizer further comprises a lateral offset of about 3 mm thick to contact the distal surface of the lateral condyle to ensure that a prospective distal resection is substantially parallel to a corresponding proximal tibial resection.

19. The system of claim 18, wherein the sizer includes a collet angled about 5-7°

with respect to a plane which is tangent to the distal surfaces of the medial and lateral femoral condyles, for receiving the rod.

20. The system of claim 17, wherein the sizer includes a collet angled about 8-10°

with respect to a plane which is tangent to the distal surface of the medial and lateral femoral condyles, for receiving the rod.

21. The system of claim 1, further comprising at least one clip for attachment to one side of the posterior contacting element to account for a relative bone loss between the posterior surfaces of the medial and lateral femoral condyles.

22. The system of claim 1, wherein the system is designed to be used in connection with a femoral prosthesis having a 3°

varus angulation built therein at the posterior surface of the condyles.

23. The system of claim 1, wherein the femoral sizer further comprises an anterior-posterior cutting block for guiding a final anterior planar resection, the posterior planar resection, and chamfer cuts.

24. The system of claim 1, further in combination with a spacer apparatus to check a resected space between a tibial surface and a femoral surface in flexion and extension, the spacer apparatus comprising:

a body member;

a flexion spacer at one end of the body member, said flexion spacer tapering in width in a lateral to medial direction; and

an extension spacer at an opposite end of the body member from the flexion spacer, said extension spacer being uniform in width in the lateral to medial direction.

25. The system of claim 24, wherein in the spacer apparatus, at least one of the flexion and extension spacers are removably connectable to additional spacers to increase or decrease the width of at least one of the flexion and extension spacers.

26. The system of claim 1, further in combination with a slap hammer comprising:

a head portion including a channel therethrough, a shaft defining a path along which the head portion travels, wherein the cross-sectional shape of the channel and the cross-sectional shape of the shaft are congruently shaped to prevent the head portion from spinning on the shaft; and

a claw-like distal end for engaging a stop portion of a nail to remove the nail from the bone.

27. The system of claim 26, wherein in the slap hammer, the shaft includes at least one flat side.

28. A system for restructuring a knee joint by forming seating surfaces on a femur to receive a femoral prosthesis and to properly articulate with a tibial prosthesis received on a proximal end of a tibia and a patellar prosthesis received on a patella, said system comprising:

means for determining a first distance between an anterior surface of the femoral cortex and a plane tangent to a posterior surface of the medial and lateral condyles of a femur using a graduated size scale provided on the means for determining;

a graduated size scale for comparing the first distance to at least two standard femoral prosthesis sizes closest to the first distance, and for measuring a second distance between the first distance and the size of a selected femoral prosthesis size so as to determine a thickness or thicknesses to be resected at the posterior surface of the medial and lateral femoral condyles;

means for resecting the medial and lateral condyles along a plane at the anterior surfaces thereof substantially flush with the anterior surface of the femoral cortex and parallel to the prospective planar resection;

means for resecting the determined thickness or thicknesses from the posterior surface from the medial and lateral femoral condyles;

means for resecting distal ends of the medial and lateral condyles along a plane which accommodates the selected femoral prosthesis so as to produce a substantially horizontal joint line in the medial-lateral direction in extension when in an upright position;

means for determining a thickness to be resected from the proximal end of a tibia so that an average joint line level of the femoral and tibial prostheses is substantially at an anatomic knee level of a patient receiving the prostheses; and

means for reaming a patella to a predetermined depth to accommodate the patellar prosthesis.

29. The system of claim 28, further comprising means for checking a resected space between the resected tibial and femoral surfaces in both flexion and extension to ensure proper ligament balance medially and laterally, such that the ligament balance is solid in extension and slightly looser but still stable in flexion.

30. The system of claim 28, wherein the means for resecting the patella includes

means for measuring a thickness of the patella at a location to be reamed;

means for securing the patella in a patellar clamp; and

means for reaming the patella to the predetermined depth to accommodate the patellar insert.

31. A method for restructuring a knee joint by forming seating surfaces on a femur to receive a femoral prosthesis and to properly articulate with a tibial prosthesis received on a proximal end of a tibia and a patellar prosthesis received on a patella, said method comprising:

measuring for the size of the femoral prosthesis to be received by determining a first distance between an anterior surface of the femoral cortex and a plane tangent to a posterior surface of the medial and lateral condyles of a femur using a measuring system having a graduated size scale;

comparing the first distance to at least two standard femoral prosthesis sizes closest to the first distance, as indicated by the graduated size scale on the measuring system;

selecting one of the two closest standard femoral prosthesis sizes when the measured size falls between the two closest standard femoral prosthesis sizes;

measuring a second distance between the first distance and the size of the selected femoral prosthesis size using the graduated size scale;

determining a thickness or thicknesses to be resected at the posterior surface of the medial and lateral condyles of the femur by adding the thickness of the selected femoral prosthesis and the second distance if the size of the selected femoral prosthesis is smaller than the measured size, or, if the selected femoral prosthesis is larger than the measured size, subtracting the second distance from an average thickness of the posterior condyles of the selected femoral prosthesis;

resecting the medial and lateral condyles along a plane at the anterior surfaces thereof substantially flush with the anterior surface of the femoral cortex and parallel to the prospective planar resection;

resecting the determined thickness or thicknesses from the posterior surface from the medial and lateral femoral condyles;

resecting distal ends of the medial and lateral condyles along a plane which accommodates the selected femoral prosthesis so as to produce a substantially horizontal joint line in the medial-lateral direction in extension when in an upright position;

resecting a thickness from the proximal end of a tibia so that an average joint line level of the femoral and tibial prostheses is substantially at an anatomic knee level of a patient receiving the prostheses; and

preparing patella to accommodate the patellar prosthesis.

32. The method according to claim 31, wherein the determined thickness to be resected from the posterior surfaces of the medial and lateral femoral condyles is a neutral resection.

33. The method according to claim 31, wherein measuring the thicknesses of the resection of the posterior condyles takes into account bone loss from at least one of the lateral and medial condyles.

34. The method according to claim 31, wherein the proximal end of the tibia is resected at a 3°

angle in the anterior to posterior direction.

35. The method according to claim 31, wherein the angle of the planar resection at the distal surface of the medial and lateral femoral condyles corresponds to the medio-lateral plane of the tibial resection.

36. The method of claim 35, wherein the distal femoral resection and the proximal tibial resection are substantially parallel to a mechanical axis of a leg in which the knee joint is being reconstructed.

37. The method according to claim 31, further comprising the step of checking a resected space between the resected tibial and femoral surfaces in both flexion and extension to ensure proper ligament balance medially and laterally, such that the ligament balance is solid in extension and slightly looser but still stable in flexion.

38. The method according to claim 31, wherein the measuring system further comprises a patella reaming apparatus including a clamp and a reamer having a depth scale to measure a depth reamed from a patella, wherein the step of preparing the patella comprises the substeps of

measuring a thickness of the patella at a location to be reamed;

securing the patella in a patellar clamp; and

reaming the patella to the predetermined depth to accommodate the patellar insert using the depth scale on the patella reaming apparatus.

39. The method according to claim 31, further comprising the step of re-resecting at least one of the tibia and the femur to accommodate a motion range in flexion or extension.

40. The method according to claim 31, further comprising the step of removing osteophytes from the medial and/or lateral condyles to compensate for any varus or valgus misalignment.

41. The method according to claim 31, wherein the thickness or thicknesses to be resected from the posterior surfaces of the medial and lateral femoral condyles are determined such that when no bone loss or equal bone loss is present from the posterior medial and lateral condyles, the thickness to be resected from the posterior medial condyle is measured to be substantially equal to the thickness to be resected from the posterior lateral condyle and the thickness is to be resected along a plane initiated at a line parallel to the plane tangent to both the posterior medial and lateral condyles.

42. A method for reconstructing a knee joint by forming seating surfaces on a femur to receive a femoral prosthesis and to properly articulate with a tibial prosthesis received on a proximal end of a tibia and a patellar prosthesis received on a patella, the method comprising:

A) providing a measuring system including

1) a femoral sizer which has

a) an anterior contacting element adapted to contact the anterior surface of the femoral cortex,

b) a posterior contacting element adapted to simultaneously contact the posterior surfaces of both of the medial and lateral condyles when no bone loss or equal bone loss is present from the posterior surfaces of the medial and lateral condyles, and

c) a graduated scale between the anterior contacting element and the posterior contacting element having graduated markings to represent a range of prosthesis sizes and intermediate distances between adjacent prosthetic sizes;

2) a distal sizer having a graduated scale with graduated markings corresponding to the graduated scale between the anterior contacting element and the posterior contacting element of the femoral sizer;

3) a tibial measuring guide which has

a) an alignment rod to be mounted to the tibia,

b) a tibial resection guide slidably mounted on the rod, the guide including a slot for receiving a saw blade to resect the tibia, and

c) at least one stylus rotatable in the resection guide for allowing the tibial resection guide to be slidable thereon and for contacting a highest or most intact side of the medial or lateral side of the tibial plateau, the at least one stylus including a scale to indicate a proper tibial resection, the scale including markings to determine the highest or most intact side of the tibial plateau, wherein when the at least one stylus contacts the highest or most intact side of the tibial plateau, the tibial resection guide is slidable on the rod and stylus and made to coincide with the marking corresponding to the highest or most intact side; and

4) a patella reaming apparatus which has

a) a base plate,

b) a collet for securing a patella to be fitted with a patellar insert therebetween, the collet including a plurality of prongs located on a bottom side thereof and arranged to be generally equally spaced around the peak of the patella,

c) a scale to indicate a distance between a location at which the prongs intersect the patella and the baseplate, and

d) a reamer for reaming the patella and having a depth scale to indicate a depth to which the patella has been reamed;

B) measuring for the size of the femoral prosthesis to be received by contacting the anterior contacting to the anterior surface of the femoral cortex and by placing the posterior contacting element along a plane tangent to the posterior surfaces of the medial and lateral condyles element to determine a first distance therebetween, the tangent plane being determined according to a condition when no or equal amounts of bone loss are present from the posterior surfaces;

C) using the graduated scale between the anterior contacting element and the posterior contacting element to compare the first distance to at least two standard femoral prosthesis sizes closest to the first distance, as indicated by the graduated size scale of t he femoral sizer;

D) selecting one of the two closest standard femoral prosthesis, sizes when the measured size falls between the two closest standard femoral prosthesis sizes;

E) measuring a second distance between the first distance and the size of the selected femoral prosthesis size using the graduated size scale;

F) determining a thickness or thicknesses to be resected at the posterior surface of the medial and lateral condyles of the femur by adding the thickness of the selected femoral prosthesis and the second distance if the size of the selected femoral prosthesis is smaller than the measured size, or, if the selected femoral prosthesis is larger than the measured size, subtracting the second distance from an average thickness of the posterior condyles of the selected femoral prosthesis;

G) resecting the medial and lateral condyles along a plane at the anterior surfaces thereof substantially flush with the anterior surface of the femoral cortex and parallel to the prospective planar resection;

H) resecting the determined thickness or thicknesses from the posterior surface of the medial and lateral femoral condyles;

I) measuring thicknesses to be resected from the distal ends of the medial and lateral condyles using the graduated scaled on the distal sizer, the thicknesses of the distal resections being determined so as to accommodate the selected standard femoral prosthesis and so as to produce a substantially horizontal joint line in the medial-lateral direction in extension when in an upright position;

J) resecting the distal ends of the medial and lateral condyles along the measured thicknesses;

K) using the tibial measuring guide to measure a thickness of a proximal tibial planar resection so as to place the average level of the joint line of the femoral prosthesis substantially at anatomic level;

L) resecting along the measured proximal tibial resection;

M) securing the patella between the base plate and collet in a patella reaming apparatus; and

N) using the depth scale as a guide to ream the patella to a predetermined depth to accommodate the patellar insert.