Biosensor and method of manufacturing the same

• US 6,077,408 A
• Filed: 01/02/1998
• Issued: 06/20/2000
• Est. Priority Date: 01/31/1997
• Status: Expired due to Term

• Current Assignee: Panasonic Healthcare Holdings Co., Ltd.
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Ikeda, Shin, Yoshioka, Toshihiko, Nankai, Shiro, Miyamoto, Yoshiko
• Primary Examiner(s): Warden, Sr., Robert J.
• Assistant Examiner(s): NOGUEROLA, ALEXANDER STEPHAN
• Application Number:
  US09/002,368
• Time in Patent Office: 900 Days
• Field of Search: 204/403, 204/415, 204/416, 204/418, 435/817, 427/2.1, 427/2.11, 427/2.12, 427/2.13, 324/450
• US Class Current: 204/403.1
• CPC Class Codes: C12Q 1/001 Enzyme electrodes
• CPC Class Codes: C12Q 1/26 involving oxidoreductase

Abstract

Disclosed is a biosensor facilitating high accuracy quantification of a specific component in a sample solution with no adverse influence of solid substances. The biosensor comprises an electrically insulating base plate, an electrode system comprising a working electrode and a counter electrode formed on the base plate, a reaction layer containing at least one enzyme disposed on the electrode system, and an anionic filter formed on the reaction layer for inhibiting permeation of solid components.

Claims

1. A biosensor comprising an electrically insulating base plate, an electrode system having a working electrode and a counter electrode formed over said base plate, a water soluble reaction layer containing at least an enzyme and an electron acceptor disposed on said electrode system, and an anionic filter formed over said reaction layer for inhibiting permeation of solid components, wherein said anionic filter is composed of a porous film made of a film-forming polymer or a fiber sheet, and an anionic polymer for inhibiting by electrostatic repulsion dispersion of said electron acceptor beyond said anionic filter, wherein said anionic polymer is supported on said porous film or fiber sheet.

2. The biosensor in accordance with claim 1, wherein said film-forming polymer is at least one selected from the group consisting of ethyl cellulose, methyl cellulose, hydroxypropyl cellulose, cellulose acetate, nitrocellulose, polyvinyl pyrrolidone, polysulfon, polyvinylidene fluoride, polyamide and polyimide, and said anionic polymer is at least one selected from the group consisting of polymers having at the side chain thereof at least one functional group selected from the group consisting of a sulfonyl group, a sulfonate group and a carboxyl group.

3. A biosensor comprising an electrically insulating base plate, an electrode system having a working electrode and a counter electrode formed over said base plate, a water soluble reaction layer containing at least an enzyme and an electron acceptor disposed on said electrode system, and an anionic filter formed over said reaction layer for inhibiting permeation of solid components, wherein said anionic filter is a porous film made of a mixture of a film-forming polymer and an anionic polymer for inhibiting by electrostatic repulsion dispersion of said electron acceptor beyond said anionic filter.

4. The biosensor in accordance with claim 3, wherein said film-forming polymer is at least one selected from the group consisting of ethyl cellulose, methyl cellulose, hydroxypropyl cellulose, cellulose acetate, nitrocellulose, polyvinyl pyrrolidone, polysulfone, polyvinylidene fluoride, polyamide and polyimide, and said anionic polymer is at least one selected from the group consisting of polymers having at the side chain thereof at least one functional group selected from the group consisting of a sulfonyl group, a sulfonate group and a carboxyl group.

5. A method of manufacturing a biosensor comprising the steps of:

dropping a solution containing a hydrophilic polymer on an electrode system disposed on an electrically insulating base plate and drying said solution to form a hydrophilic polymer layer on said electrode system,

dropping a solution containing at least one enzyme and an electron acceptor on said hydrophilic polymer layer and drying the solution to form a water soluble reaction layer on said hydrophilic polymer layer, and

forming an anionic filter for covering said reaction layer said anionic filter inhibiting by electrostatic repulsion dispersion of said electron acceptor beyond said anionic filter.

6. The method of manufacturing a biosensor in accordance with claim 5, wherein the step of forming said anionic filter comprises the step of disposing a medium, having a film-forming polymer and an anionic polymer dissolved or dispersed therein, on said reaction layer and drying the medium to form an anionic filter.

7. The method of manufacturing a biosensor in accordance with claim 5, wherein the step of forming said anionic filter comprises the steps of:

adhering with pressure a fiber sheet onto said reaction layer to form a filter, and

impregnating said filter with a medium, having an anionic polymer dissolved or dispersed therein, and drying the filter to obtain an anionic filter imparted with an anionic property.

8. The method of manufacturing a biosensor in accordance with claim 5, wherein the step of forming said anionic filter comprises the step of adhering with pressure a pre-fabricated anionic filter onto said reaction layer.

9. The method of manufacturing a biosensor in accordance with claim 5, wherein the step of forming said anionic filter comprises the steps of:

disposing a medium, having a film-forming polymer dissolved or dispersed therein, on said reaction layer and drying the medium to form a filter, and

impregnating said filter with a medium, having an anionic polymer dissolved or dispersed therein, and drying the filter to form an anionic filter imparted with an anionic property.

10. The method of manufacturing a biosensor in accordance with claim 9, wherein said medium for dissolving or dispersing said anionic polymer is one that would not dissolve said film-forming polymer.

11. A method of manufacturing a biosensor comprising the steps of:

forming a water soluble reaction layer including an enzyme, an electron acceptor and a hydrophilic polymer on an electrode system having a working electrode and a counter electrode disposed on an electrically insulating base plate, and

disposing a medium, having a film-forming polymer and an anionic polymer dissolved or dispersed therein, on said reaction layer and drying the medium to form an anionic filter wherein said anionic polymer inhibits by electrostatic repulsion dispersion of said electron acceptor beyond said anionic filter.