Liquid crystal display with pixels having an opening formed from a photosensitive resin with spacers attached
First Claim
1. A method for controlling a cell gap between two substrates of a liquid crystal display, comprising the steps of:
- preparing a substrate for said liquid crystal display, said substrate comprising a plurality of pixels each having a pixel opening, black matrix and ITO manufactured thereon;
coating a photo-sensitive layer above said substrate for covering the pixel opening and black matrix of each pixel;
prebaking said photo-sensitive layer;
spraying and attaching a plurality of spacers uniformly on said photo-sensitive layer;
using a photo-mask for exposing a first portion of said photo-sensitive layer to a light source and masking a second portion of said photo-sensitive layer, said first portion covering the black matrix of each pixel, and said second portion covering the pixel opening of each pixel;
developing and removing the second portion of said photo-sensitive layer for exposing the pixel opening of each pixel; and
post-baking the first portion of said photo-sensitive layer.
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Accused Products
Abstract
A method for controlling the cell gap of a liquid crystal display device is disclosed. A photo-sensitive polymer layer is coated over a substrate on which color filter, ITO and black matrix of the liquid crystal display device are formed. Spacers are uniformly sprayed and adhered on the photo-sensitive polymer. With a negative-type photo-polymer, a photo-mask can be used to expose the area of photo-sensitive polymer layer covering the the black matrix. The masked area is exposed, developed and removed by a conventional photo-lithographic process. The spacers attached to the masked area are also removed. The size of the spacers attached on the polymer above the thin-film transistors and the black matrix controls the cell gap.
70 Citations
5 Claims
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1. A method for controlling a cell gap between two substrates of a liquid crystal display, comprising the steps of:
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preparing a substrate for said liquid crystal display, said substrate comprising a plurality of pixels each having a pixel opening, black matrix and ITO manufactured thereon; coating a photo-sensitive layer above said substrate for covering the pixel opening and black matrix of each pixel; prebaking said photo-sensitive layer; spraying and attaching a plurality of spacers uniformly on said photo-sensitive layer; using a photo-mask for exposing a first portion of said photo-sensitive layer to a light source and masking a second portion of said photo-sensitive layer, said first portion covering the black matrix of each pixel, and said second portion covering the pixel opening of each pixel; developing and removing the second portion of said photo-sensitive layer for exposing the pixel opening of each pixel; and post-baking the first portion of said photo-sensitive layer. - View Dependent Claims (2, 3, 4, 5)
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Specification