Flexible positioner for use with implantable cochlear electrode array

• US 6,078,841 A
• Filed: 12/18/1998
• Issued: 06/20/2000
• Est. Priority Date: 03/27/1998
• Status: Expired due to Fees

• Current Assignee: Advanced Bionics LLC (Sonova Holding AG)
• Original Assignee: Advanced Bionics Corporation (Sonova Holding AG)
• Inventors: Kuzma, Janusz A.
• Primary Examiner(s): Kamm, William E.
• Assistant Examiner(s): EVANISKO, GEORGE ROBERT
• Application Number:
  US09/216,063
• Time in Patent Office: 550 Days
• Field of Search: 607/119, 607/137, 607/166, 606/129, 600/585, 600/379
• US Class Current: 607/137
• CPC Class Codes: A61N 1/0541 Cochlear electrodes

Abstract

A tapered, flexible positioner, typically molded in a curved or hooked shape from a silicone polymer, is adapted to be inserted into the scala tympani duct of a human cochlea so as to position or force an electrode array, also inserted into the scala tympani duct, against the modiolar wall of the cochlea. The positioner may be inserted into the scala tympani duct before, or preferably after, insertion of the electrode array. The flexible positioner thus fills space within the scala tympani duct so as to force the electrode array, also inserted into the scala tympani duct, against the modiolar wall of the cochlea, where the electrode contacts of the electrode array may be more effective. In a preferred embodiment, a channeling groove is formed along one side of the positioner for receiving the electrode array. Also, in the preferred embodiment, a silastic tube forms a molded-in tube within the molded positioner, and provides a lumen, sealed or closed at its distal end, into which a stylet wire may be inserted during the insertion process.

Claims

1. A flexible positioner insertable into a human cochlea, said flexible positioner comprising an elongate silastic member being a tapered cross section, with a distal tip of the positioner having a smaller along the length of the member than a proximal end of the positioner;

and having a length adapted to allow the distal tip of the positioner to be inserted into the cochlea to a depth of about 1 to 11/2 turns when the proximal end is at the opening of the cochlea; and

wherein the cross sectional size of the positioner fills only a fraction of the available space within the cochlea;

whereby an electrode array may jointly occupy the space within the cochlea with the positioner.

2. The flexible positioner of claim 1 further including a channel along one side of the positioner, wherein the electrode array may be positioned.

3. The flexible positioner of claim 2 further including a tab at the proximal end on the same side of the positioner as the channel.

4. The flexible positioner of claim 3 further including a lumen that passes longitudinally through the elongate silastic member.

5. The flexible positioner of claim 4 further including a plug at the distal tip of the positioner that seals the lumen.

6. The flexible positioner of claim 2 wherein the elongate silastic member is curved at the positioner distal end with the channel residing on the inside of the curve.

7. The flexible positioner of claim 6 wherein the curve at the distal end of the positioner comprises a shallow hook, the shallow hook bending between about 90 and 120 degrees from a longitudinal center line of the positioner at the proximal end.

8. A flexible positioner (20) insertable into the scala tympani duct of a human cochlea for positioning an electrode array (10), also insertable into the scala tympani duct, against the modiolar wall (16) of the cochlea, where electrode contacts of the electrode array may be more effective, the flexible positioner comprising:

a silastic tube (23) having a lumen (27) passing longitudinally therethrough, the silastic tube having a proximal end and a distal end, wherein the lumen is open at the proximal end and closed at the distal end;

silastic material molded and bonded to the silastic tube along the tube length so as to form a channeling groove (22) along one side thereof for receiving the electrode array;

the silastic material being molded to assume a curve at the distal end, with the channeling groove residing on the inside of the curve.

9. The flexible positioner of claim 8 wherein the silastic tube (23) has an inner diameter of about 0.012 inches and an outer diameter of about 0.025 inches.

10. The flexible positioner of claim 9 wherein the positioner has a straight section, beginning at the proximal end, of a length (L2) of about 0.6 inches, and a curved section, having a radius of curvature (R1) of between about 0.117 to 0.197 inches.

11. The flexible positioner of claim 10 wherein the silastic material molded and bonded to the silastic tube is tapered, wherein the cross-sectional area of the positioner at the distal end of the straight section has an area (L7×

L8) that is less than the cross-sectional area (L4×

W1) of the positioner at the proximal end.

12. The flexible positioner of claim 11 further including a tab (25) at the distal end of the positioner on the same side of the positioner as the channeling groove (22).

13. The flexible positioner of claim 10 wherein the channeling groove (22) has a radius (R2) of about 0.016±

0.004 inches.

14. The flexible positioner of claim 10 wherein the curved section is curved for an angle (α

2) of about 120 degrees.

15. The flexible positioner of claim 14 wherein the distal tip of the positioner is cut at an angle (α

1) of approximately 45 degrees.

16. The flexible positioner of claim 15 wherein a silastic plug (28) is inserted into the distal end of the positioner to seal the silastic tube.