Orthotic joint with radial hydraulic force transfer

• US 6,080,123 A
• Filed: 09/14/1998
• Issued: 06/27/2000
• Est. Priority Date: 09/14/1998
• Status: Expired due to Term

• Current Assignee: Fillauer Companies Incorporated (Fillauer LLC)
• Original Assignee: Pansiera, Timothy Thomas
• Inventors: Pansiera, Timothy Thomas
• Primary Examiner(s): LEWIS, KIM M
• Application Number:
  US09/153,002
• Time in Patent Office: 652 Days
• Field of Search: 602/16-40, 623/26, 623/28, 623/29, 623/40-56, 623/57, 623/58, 623/59, 623/60, 623/61, 623/62-64, 403/52, 403/66, 403/111, 403/112, 403/113, 403/120, 403/123, 403/122, 403/128, 403/161, 403/162, 403/163, 403/90, 403/169, 403/170, 403/217, 482/110, 482/111, 482/112, 482/113, 482/116, 482/121
• US Class Current: 602/16
• CPC Class Codes: A61F 5/0125 the device articulating around a single pivot-point

Abstract

A joint using a combination of hydraulics and ball bearings to convert liner motion into a radial motion and thereby provide both variable extension assist, as well as an infinite number of flexion stops for controlled flexion flow. Applications may include, but are not limited to, orthotic devices which facilitate the extension and flexion of human joint, such as a knee. The compact configuration of the present invention would provide the cosmetic advantage of allowing such orthotic devices to fit more easily under clothing wherein they would be less noticeable during use.

Claims

1. An orthotic joint for providing extension assist for the radial movement of a rotating member relative to a stationary member in a device requiring pivotal movement, said orthotic joint comprising:

a proximal joint member having a partially arcuate race extending longitudinally therethrough, a pivoting end, and an opposed attachment end;

a distal joint member having a pivoting end, and an opposed attachment end;

pivotal connection means for attaching said pivoting ends of said proximal joint member and said distal joint member to one another at a pivot point for free rotation of said distal joint member relative to said proximal joint member between a position of maximum flexion and a position of maximum extension;

a plurality of ball bearings positioned within said race, said ball bearings dimensioned slightly smaller than said race for free movement within said race; and

hydraulic force introduction means adapted for applying selected variable amounts of linear hydraulic force against said ball bearings in said race so that said applied linear hydraulic force becomes radially transferred, and when the rotating member in a device requiring pivotal movement is connected to said attachment end of said distal joint member and the stationary member in the device requiring pivotal movement is connected to said attachment end of said proximal joint member, said radially transferred hydraulic force provides the rotating member with extension assist as it moves toward said position of maximum extension.

2. The orthotic joint of claim 1 wherein said race comprises an arcuate end and a linear end, wherein said hydraulic force introduction means comprises a proximal fluid tube positioned within said linear end of said race with said proximal fluid tube having an attachment end, a fluid supply line with opposing ends and one of said opposing ends connected to said attachment end of said proximal fluid tube for fluid communication between said fluid supply line and said proximal fluid tube, a plunger configured for slidable but fluid-tight positioning within said proximal fluid tube with said plunger being positioned between said ball bearings and said attachment end of said proximal fluid tube, and wherein said hydraulic force introduction means also comprising a hydraulic intensifying assembly configured to provide adjustable extension assist and flexion flow of said distal joint member with an infinite number of flexion stops, said assembly being connected to and in fluid communication with the other of said opposing ends of said fluid supply line.

3. The orthotic joint of claim 2 wherein said hydraulic intensifying assembly comprises a hydraulic intensifier having an exterior wall, opposite ends, and a hollow interior with a piston and a heavy duty spring positioned within said interior, at least one fluid port communicating through said exterior wall, said piston being positioned between said spring and said fluid port, a fluid flow adjustment control connected to the one of said opposite ends of said hydraulic intensifier remote from said spring, and a one-way valve positioned between said adjustment control and said fluid port so that upon selective engagement of said adjustment control said spring and said one-way valve will allow varying amounts of hydraulic fluid to flow from said interior and through said fluid port for differing amounts of both extension assist and controlled flexion flow of said distal joint member during radial movement of said distal joint member around said pivot point.

4. The orthotic joint of claim 3 further comprising at least one additional proximal joint member, a corresponding number of additional distal joint members so that one of said additional distal joint members is available for each of said additional proximal joint members provided, a corresponding number of additional fluid supply lines so that one of said additional fluid supply lines is available for connection to each of said additional proximal joint members provided, and a corresponding number of additional fluid ports in said hydraulic intensifier so that one of said additional fluid ports is available for connection to each of said additional fluid supply lines provided so that said distal joint member and said additional distal joint members can act in unison with said hydraulic intensifying assembly to provide extension assist and controlled flexion flow between the cooperating parts of a device requiring pivotal movement.

5. The orthotic joint of claim 3 wherein said hydraulic intensifier, said distal joint member, and said proximal joint member are each compactly configured to provide discrete and unobtrusive connection between the cooperating parts of a device requiring pivotal movement.

6. The orthotic joint of claim 2 wherein said hydraulic intensifying assembly comprises air accumulator means for providing in part said linear hydraulic force applied to said ball bearings.

7. The orthotic joint of claim 1 wherein said distal joint member has a flexion side, and a protrusion on said flexion side, said distal joint member also having an indentation on said flexion side between said protrusion and said pivoting end of said distal joint member, said protrusion having a configuration adapted for keeping said ball bearings within said race during flexion of said distal joint member relative to said proximal joint member, and said indentation having a configuration adapted for keeping said ball bearings within said race during extension of said distal joint member relative to said proximal joint member.

8. The orthotic joint of claim 1 wherein said race is J-shaped.

9. The orthotic joint of claim 1 wherein said proximal joint member is formed from two separate pieces bonded together with each of said pieces having approximately one-half of said race longitudinally incised therein.

10. The orthotic joint of claim 9 wherein one of said pieces has a substantially Y-shaped configuration with a downwardly depending stem and two upwardly extending arms, and said stem partially comprises said pivoting end of said proximal joint member and said arms partially comprise said attachment end of said proximal joint member.

11. The orthotic joint of claim 1 wherein said pivoting end of said proximal joint member has a U-shaped cut-out within which said pivoting end of said distal joint member is connected for rotation at said pivot point.

12. The orthotic joint of claim 1 further comprising at least one bar slot on said attachment end of said distal joint member and at least one bar slot on said attachment end of said proximal joint member, and a plurality of attachment holes through each of said bar slots adapted for connection of said distal joint member and said proximal joint member the cooperating parts of a device requiring pivotal movement.

13. An orthotic joint which is compact in configuration and dimension, and which can be used alone or in combination to discretely provide both variable extension assist and controlled flexion flow with an infinite number of flexion stops to a first object requiring pivotal movement relative to a stationary second object, said orthotic joint comprising:

a compactly configured proximal joint member having an open-ended race with an arcuate end and a linear end;

a compactly configured distal joint member rotationally connected to said proximal joint member at a pivot point;

pivotal connection means attached between said proximal joint member and said distal joint member, said pivotal connection means being adapted to permit free movement of said distal joint member relative to said proximal joint member between positions of maximum extension and maximum flexion;

a plurality of ball bearings configured and dimensioned for aligned movement within said race, said ball bearings being moved toward said arcuate end of said race when said distal joint member is caused to move toward said position of maximum extension; and

a compactly configured hydraulic force introduction means adapted for easily and discretely providing varying amounts of linear hydraulic force against said ball bearings so that when at least one of said distal joint members is connected to a first object requiring pivotal movement, an identical number of said proximal joint members are connected to a stationary second object, said ball bearings are positioned within each of said races, and said hydraulic force introduction means is connected for communication with said linear ends of each of said races being used, said hydraulic force introduction means may be adjusted by a user to introduce an essentially identical selected amount of linear hydraulic force into each of said races wherein said linear hydraulic force is caused to be radially transferred through all of said ball bearings for assisted extension of the first object relative to the second object between said position of maximum flexion and said position of maximum extension, and so that adjustment of said hydraulic force introduction means also provides the first object with controlled flexion flow between said position of maximum extension and said position of maximum flexion as well as an infinite number of flexion stops.

14. The orthotic joint of claim 13 further comprising a proximal fluid tube positioned within said linear end of said race and a plunger positioned within said proximal fluid tube between said hydraulic force introduction means and said ball bearings;

and wherein said linear end of said race is elongated and said arcuate end depends from said linear end;

said linear end and said arcuate end both have a uniform and identical diameter dimension; and

said distal joint member is configured to remain in contact the one of said ball bearings nearest to said pivot point during both extension and flexion flow of said distal joint member so that hydraulic force applied against said plunger will move said plunger and said ball bearings between a position of maximum flexion where all of said ball bearings are substantially contained within said proximal fluid tube, and a position of maximum extension where substantially all of said ball bearings are positioned beyond said proximal fluid tube and within said race.

15. The orthotic joint of claim 14 wherein said hydraulic force introduction means comprises an essentially cylindrical hydraulic intensifier having a hollow interior and opposite ends with a heavy duty compression spring dimensioned for movement within said hollow interior, at least one fluid port centrally communicating through said hydraulic intensifier, a piston positioned between said spring and said port, an adjustable valve control connected through said hydraulic intensifier, a one-way valve connected to said control wherein said one-way valve is positioned between said port and said control so that when said distal joint member is extended and said control is adjusted in a clockwise direction, lowered pressure in said race will allow said spring to move said piston toward said port and increase the amount of hydraulic fluid entering said proximal fluid tube to provide extension assist to said distal joint member, and clockwise adjustment of said control during flexion will cause said valve to restrict hydraulic fluid flow back into said hydraulic intensifier thereby preventing flexion movement of said distal joint member, while counter-clockwise rotation of said control allows said valve to become overpowered and allow controlled flexion flow of said distal joint member at varying levels of pressure return.

16. The orthotic joint of claim 15 wherein said distal joint member further comprises a flexion side, an indentation on said flexion side, and a protrusion positioned on said flexion side with said indentation being positioned between said protrusion and said pivot point, said indentation having a radius of curvature substantially similar to that of said ball bearings to allow said distal joint member to remain in contact with the innermost of said ball bearings during extension, and said protrusion being configured to allow said distal joint member to remain in contact with the innermost of said aligned ball bearings during flexion.

17. A method for providing radial hydraulic force transfer which allows both variable extension assist and controlled flexion flow with an infinite number of flexion stops between two cooperating parts of a device requiring pivoting movement, said method comprising the steps of:

providing at least one orthotic joint with each of said orthotic joints provided having a pivoting distal joint member with a substantially linear configuration and a stationary proximal joint member with a partially arcuate race longitudinally therethrough;

also providing a plurality of ball bearings, a number of proximal fluid tubes identical to the number of orthotic joints provided, a number of plungers identical to the number of orthotic joints provided, a hydraulic intensifier with spring means capable of providing hydraulic force which comprises a valve and a valve control, a first object requiring pivotal movement, and a stationary second object;

attaching each of said orthotic joints between said first object and said second object so that each of said distal joint members is connected to said first object and each of said proximal joint members is connected to said stationary second object;

attaching said hydraulic intensifier in a position on said second object so that said valve control is easily accessible to a user for adjustment of the amount of hydraulic force leaving said hydraulic intensifier and being introduced into all of said races provided;

inserting each of said proximal fluid tubes into a different one of said races;

inserting an equivalent number of said ball bearings into each one of said races provided so that said ball bearings can move into said proximal fluid tubes during flexion movement of said distal joint members;

inserting each of said plungers into a different one of said proximal fluid tubes so that said plungers are in contact with said ball bearings, said plungers being configured so that said plungers each provide a fluid-tight hydraulic seal during movement within one of said proximal fluid tubes;

placing said hydraulic intensifier in hydraulic communication with each of said proximal fluid tubes; and

using said valve control to adjust the amount of said linear hydraulic force flowing into each of said proximal fluid tubes and allowing all of said plungers provided to simultaneously move said ball bearings toward said arcuate ends of said races to cause radial hydraulic force transfer and extension assist when said first object is moved toward a position of maximum extension relative to said second object, and during flexion flow of said distal joint member to cause adjustable amounts of pressure return as well as an infinite number of flexion stops.

18. The method of claim 17 further comprising the steps of providing orthotic joints each having a race that is J-shaped and distal joint members having a proximal side with an indentation and a protrusion positioned adjacent to one another on said proximal side, said indentation being configured and positioned to remain in contact with and keep said ball bearings within said race during extension, and said protrusion being configured and positioned to remain in contact with said ball bearings and keep said ball bearings within said race during flexion.