Voltage balancer device for combination battery

• US 6,081,095 A
• Filed: 03/10/1999
• Issued: 06/27/2000
• Est. Priority Date: 03/13/1998
• Status: Expired due to Term

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Tamura, Hiroshi, Yoshida, Hideji, Nagata, Tetsuya
• Primary Examiner(s): Tso, Edward H.
• Application Number:
  US09/265,583
• Time in Patent Office: 475 Days
• Field of Search: 320/116, 320/117, 320/118, 320/119, 320/122, 320/FOR 114, 320/FOR 116, 320/FOR 117
• US Class Current: 320/118
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: B60L 58/22 Balancing the charge of battery modules
• CPC Class Codes: H02J 7/0018 using separate charge circuits
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y10S 903/907 Electricity storage, e.g. battery, capacitor

Abstract

A large number of rechargeable unit cells connected in series forming a combination battery are divided into groups of cells, each group including several cells, preferably, three to five cells. Voltage unevenness among the cells in each group is eliminated by operation of a voltage balancer device connected to each group of cells. The voltage balancer device includes a circuit for equally dividing a terminal voltage of the group of cells and obtaining an average voltage among the cells. The average voltage is compared with an individual cell voltage, and the cells having a voltage higher than the average voltage are discharged so that all cell voltages in the group become equal. A plurality of the battery modules each including the group of cells and the voltage balancer device are connected in series to form a single combination battery, and voltage unevenness among the battery modules are controlled by another voltage control device. The voltage unevenness among cells in a group may be eliminated by charging a capacitor from cells having a higher voltage and charging cells having a lower voltage from the charged capacitor. Thus, the voltage unevenness among the combination battery cells is eliminated by a simple and inexpensive device.

Claims

1. A voltage balancer device for a combination battery, the combination battery having a plurality of at least three of rechargeable cells connected in series, the voltage balancer device comprising:

a potential divider circuit connected in parallel to the combination battery for detecting an average voltage of all of said cells;

a comparator for comparing the average voltage of all of said cells with an actual voltage of each of said cells; and

means for discharging the cells having a voltage higher than the average voltage to eliminate voltage unevenness among the cells.

2. The voltage balancer device as in claim 1, wherein:

the potential divider circuit comprises a plurality of equal resistances, each corresponding to each cell for detecting the average voltage of all of said cells.

3. The voltage balancer device as in claim 2, wherein:

the comparator includes an operational amplifier driven by the combination battery; and

the discharging means includes the operational amplifier as a part thereof.

4. The voltage balancer device according to claim 3,

wherein the number of cells in said plurality of rechargeable cells is designated by n, each cell in said series being designated in order by a number from 1 through n, and

wherein the point at which said first cell and said first resistance are connected is designated as a common point, and

wherein said comparator determines that the first cell has an individual voltage higher than the average voltage when a magnitude of a potential across the first cell is greater than a magnitude of a potential across the first resistance, and

wherein said comparator determines that the n-th cell has an individual voltage higher than the average voltage when a magnitude of a potential between the common point and a point between the (n-1)-th and n-th cells is less than a magnitude of a potential between the common point and a point between the (n-1)-th and n-th resistances, and

wherein said comparator determines that the i-th cell has an individual voltage higher than the average voltage when one among the following two conditions is satisfied, i being an integer from 2 to (n-1) and all potentials being with reference to the common point:

1) a magnitude of a potential at a point between the i-th and (i+1)-th cells is not less than a magnitude of a potential at a point between the i-th and the (i+1)-th resistances, and a magnitude of a potential at a point between the (i-1)-th and i-th cells is less than a magnitude of a potential at a point between the (i-1)-th and the i-th resistances, and

2) a magnitude of a potential at a point between the i-th and (i+1)-th cells is higher than a magnitude of a potential at a point between the i-th and the (i+1)-th resistances, and a magnitude of a potential at a point between the (i-1)-th and i-th cells is not higher than a magnitude of a potential at a point between the (i-1)-th and the i-th resistances.

5. The voltage balancer device as in claim 1, wherein:

the comparator compares the average voltage of all of said cells with a plurality of actual voltages of each of the cells.

6. The voltage balancer device as in claim 1, wherein:

the plurality of rechargeable cells constituting the combination battery are lithium battery cells in which lithium ions are exchanged between a positive electrode and a negative electrode thereof.

7. The voltage balancer device as in claim 1, wherein:

an operating power of the comparator and the discharging means is supplied from the combination battery.

8. The voltage balancer device as in claim 1, wherein:

the comparator includes an amplifier for amplifying a voltage difference between the actual voltage of a cell and the average voltage of all of said cells.

9. The voltage balancer device as in claim 1, wherein:

the combination battery is used as a power source for an electric vehicle or a hybrid electric vehicle.

10. A combination battery system including a plurality of battery modules connected in series and means for eliminating voltage unevenness among the battery modules, at least one battery module comprising:

a group of at least three rechargeable cells connected in series;

a potential divider circuit connected in parallel to the group of rechargeable cells for detecting an average voltage of all of said cells;

a comparator for comparing the average voltage of all of said cells with an actual voltage of each of said cells; and

means for discharging the cells having a voltage higher than the average voltage to eliminate voltage unevenness among the cells in the group.

11. A voltage balancer device for a combination battery, the combination battery having a plurality of at least three rechargeable cells connected in series at respective cell junctions, the voltage balancer device comprising:

a potential divider circuit connected in parallel to the combination battery, the potential divider circuit having a plurality of resistances connected in series at respective divider junctions for equally dividing a whole potential of the combination battery according to the number of cells, each divider junction corresponding to each cell junction;

a comparator for comparing a potential of a divider junction with a potential of the cell junction corresponding to that divider junction; and

means for discharging the cells which are located at a higher potential side of the combination battery when the potential of the divider junction is higher than the potential of the cell junction corresponding to that divider junction, and for discharging the cells which are located at a lower potential side of the combination battery when the potential of the divider junction is lower than the potential of the cell junction corresponding to that divider junction.

12. A method of eliminating voltage unevenness among a plurality of at least three rechargeable cells connected in series forming a combination battery, the method comprising steps of:

detecting an average voltage of all of said cells;

comparing the average voltage with a voltage of each cell; and

discharging the cells having a higher voltage than the average voltage, so that the voltages of each of the cells become substantially equal to each other.

13. A voltage balancer device for a combination battery, the combination battery having a plurality of number n rechargeable cells connected in series, n being at least 3 and each cell in said series being designated in order by a number from 1 through n, the voltage balancer device comprising:

a potential devider circuit connected in parallel to the combination battery and detecting an average voltage of all of said cells, each potential divider circuit comprising n equal resistances connected in series, each resistance in said series being designated in order by a number from 1 through n;

a comparator for comparing the average of all of said cells with an individual voltage of each of the cells; and

a discharging circuit for discharging the cells having an individual voltage higher than the average voltage.

14. The voltage balancer device according to claim 13,

wherein the point at which said first cell and said first resistance are connected is designated as a common point, and

wherein said comparator determines that the first cell has an individual voltage higher than the average voltage when a magnitude of a potential across the first cell is greater than a magnitude of a potential across the first resistance, and

wherein said comparator determines that the n-th cell has an individual voltage higher than the average voltage when a magnitude of a potential between the common point and a point between the (n-1)-th and the n-th is less than a magnitude of a potential between the common point and a point between the (n-1)-th and the n-th resistances, and

wherein said comparator determines that the i-th cell has an individual voltage higher than the average voltage when one among the following two conditions is satisfied, i being an integer from 2 to (n-1) and all potentials being with reference to the common point:

1) a magnitude of a potential at a point between the i-th and (i+1)-th cells is not less than a magnitude of a potential at a point between the i-th and the (i+1)-th resistances, and a magnitude of a potential at a point between the (i-1)-th and the i-th cells is less than a magnitude of a potential at a point between the (i-1)-th and the i-th resistances, and

2) a magnitude of a potential at a point between the i-th and (i+1)-th cells is higher than a magnitude of a potential at a point between the i-th and the (i+1)-th resistances, and a magnitude of a potential at a point between the (i-1)-th and the i-th cells is not higher than a magnitude of a potential at a point between the (i-1)-th and the i-th resistances.