Method and apparatus for charging a battery

• US 6,081,098 A
• Filed: 11/03/1997
• Issued: 06/27/2000
• Est. Priority Date: 11/03/1997
• Status: Expired due to Term

• Current Assignee: Bridge Semiconductor Corporation, Midtronics Incorporated
• Original Assignee: Midtronics Incorporated
• Inventors: Bertness, Kevin I., McShane, Stephen J.
• Primary Examiner(s): Berhane, Adolf Deneke
• Assistant Examiner(s): TOATLEY, GREGORY J
• Application Number:
  US08/962,754
• Time in Patent Office: 967 Days
• Field of Search: 320/136, 320/162, 320/160, 320/134
• US Class Current: 320/134
• CPC Class Codes: G01R 31/3647 for determining the ability of a battery to perform a critical function, e.g. cranking
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: H02J 7/00041 in response to measured battery parameters, e.g. voltage, current or temperature profile
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/00712 the cycle being controlled or terminated in response to electric parameters
• CPC Class Codes: Y10S 320/21 State of charge of battery

Abstract

An apparatus for charging a battery includes a first electrical connection adapted to connect to a positive terminal of the battery and a second electrical connector adapted to connect to a negative terminal of the battery. An electrical charging source couples to the first and second electrical connectors to charge the battery. Voltage measurement circuitry couples to the first and second electrical connectors and responsively provides a voltage output related to voltage across the battery. Current measurement circuitry also couples to the first and second electrical connectors and responsively provides a current output related to electrical current through the battery. State of charge measurement circuitry responsively provides a state of charge output as a function of the voltage output and the current output.

Claims

1. An apparatus for charging a lead acid storage battery, comprising:

a first electrical connector adapted to connect to a positive terminal of the battery;

a second electrical connector adapted to connect to a negative terminal of the battery;

an electrical charging source providing a charge signal to the first and second connectors, the charge signal sufficiently large to charge the battery, wherein the charge signal includes an AC signal component;

voltage measurement circuitry coupled to the first and second electrical connectors responsively providing sensed voltage output related to the AC signal component of the charge signal;

current measurement circuitry coupled to the first electrical connector responsively providing a sensed current output related to the AC signal component of the charge signal; and

state of charge measurement circuitry responsively providing a state of charge output as a function of a parameter of the lead acid storage determined as a ratio of the sensed voltage output and the sensed current output, the state of charge output related to the amount the battery is charged.

2. The apparatus of claim 1 wherein the state of charge output increases as battery impedance decreases and increases as battery admittance increases based upon the sensed voltage and current outputs.

3. The apparatus of claim 1 including battery rating storage circuitry storing a rating related to the battery in a fully charged condition and wherein the state of charge output is a function of measured state of charge and the stored battery rating.

4. The apparatus of claim 3 wherein the state of charge output is a percentage.

5. The apparatus of claim 1 wherein the electrical charging source provides a rectified signal to charge the battery.

6. The apparatus of claim 1 wherein the current measurement circuitry includes a resistor placed in series with the electrical charging source to generate a voltage drop thereacross.

7. The apparatus of claim 1 wherein the current measurement circuitry includes a Hall-Effect sensor which provides the sensed current output as a voltage.

8. The apparatus of claim 1 wherein the current measurement circuitry includes a magnetic pickup which provides the sensed current output as a voltage.

9. The apparatus of claim 1 wherein the state of charge output is a function of the sensed current output divided by the sensed voltage output.

10. The apparatus of claim 1 wherein the state of charge measurement circuitry comprises a microprocessor.

11. The apparatus of claim 1 wherein the charge signal from the electrical charging source is responsive to the state of charge output from the state of charge measurement circuitry.

12. The apparatus of claim 11 wherein the charge signal is reduced as the state of charge of the battery increases.

13. The apparatus of claim 3 including input circuitry for receiving an input related to battery rating for storage in the battery rating storage circuitry.

14. The apparatus of claim 13 wherein the input is a user input.

15. The apparatus of claim 14 wherein the user input is selected from the group consisting of battery make, battery model, battery type, battery part number and battery rating.

16. The apparatus of claim 1 including a load resistance for performing a load test on the battery.

17. The apparatus of claim 1 wherein the charge signal includes an AC component.

18. The apparatus of claim 17 wherein the voltage and current measurement circuits are responsive to AC signals.

19. The apparatus of claim 18 wherein the voltage and current measurement circuits measure RMS.

20. The apparatus of claim 18 wherein the voltage and current measurement circuits measure peak-to-peak.

21. The apparatus of claim 1 wherein the charge signal includes a stepped DC component.

22. The apparatus of claim 21 wherein the voltage and current circuits are responsive to step changes in DC levels.

23. The apparatus of claim 1 wherein the state of charge measurement circuitry provides an output indicative of a bad cell in the battery in response to the sensed voltage and current outputs.

24. The apparatus of claim 1 including a parameter input and the state of charge output is further a function of a parameter input.

25. The apparatus of claim 24 wherein the input is received over a non-physical link.

26. The apparatus of claim 25 wherein the non-physical link is selected from the group consisting of IR, RF, and ultrasonic.

27. The apparatus of claim 3 wherein the battery rating storage circuitry stores a CCA rating.

28. The apparatus of claim 3 wherein the battery rating storage circuitry stores a JIS rating.

29. The apparatus of claim 3 wherein the battery rating storage circuitry stores a battery stock number.

30. The apparatus of claim 3 wherein the battery rating storage circuitry stores battery construction information.

31. The apparatus of claim 1 including a visual display to display the state of charge output.

32. The apparatus of claim 31 wherein the display provides empty and full indications.

33. The apparatus of claim 1 wherein the state of charge output is related to a battery condition selected from the group consisting of recovery of amp hours, reserve capacity, time to full charge and run charge remaining.

34. The apparatus of claim 1 including application of a resistive load to provide a battery load test.

35. The apparatus of claim 25 wherein the input is provided from a battery tester.

36. The apparatus of claim 1 including an I/O port for coupling to an external device.

37. The apparatus of claim 36 wherein the external device comprises a printer.

38. The apparatus of claim 36 wherein the external device comprises a storage device.

39. The apparatus of claim 36 wherein the external device comprises an automotive analysis device.

40. The apparatus of claim 36 wherein the external device comprises a battery tester.

41. The apparatus of claim 36 wherein the I/O port comprises a non-physical link.

42. The apparatus of claim 41 wherein the link comprises an infrared link.

43. The apparatus of claim 41 wherein the link comprises a radio frequency link.

44. The apparatus of claim 41 wherein the link comprises an ultrasonic link.

45. The apparatus of claim 36 wherein the I/O port receives battery model information from an external device.

46. The apparatus of claim 36 wherein the I/O port receives battery type information from an external device.

47. The apparatus of claim 1 including output circuitry adapted to provide an audit code.

48. The apparatus of claim 47 wherein the audit code includes a sequence code.

49. The apparatus of claim 47 wherein the audit code includes time information.

50. The apparatus of claim 47 wherein the audit code includes date information.

51. The apparatus of claim 1 wherein the state of charge output is a function of battery resistance.

52. The apparatus of claim 1 wherein the state of charge output is a function of battery impedance.

53. The apparatus of claim 1 wherein the state of charge output is a function of battery admittance.

54. The apparatus of claim 1 wherein the charge signal is a function of a battery charge profile.

55. The apparatus of claim 54 wherein the charge signal is further a function of the state of charge output.

56. An apparatus for charging a lead acid storage battery, comprising:

a first electrical connector adapted to connect to a positive terminal of the battery;

a second electrical connector adapted to connect to a negative terminal of the battery;

an electrical charging source adapted to provide a charge signal to the first and second connectors, the charge signal sufficiently large to charge the battery, wherein the charge signal includes an AC signal component;

a memory adapted to contain stored information related to the battery;

an input adapted to receive input information related to the battery; and

a microprocessor coupled to the electrical charging source adapted to responsively control the charge signal as a function of the input information, the AC signal component of the charge signal and the stored information.

57. The apparatus of claim 56 including measurement circuitry adapted to measure a parameter of the battery and wherein the microprocessor controls the charge signal further as a function of the parameter.

58. The apparatus of claim 56 including:

voltage measurement circuitry coupled to the first and second electrical connectors adapted to responsively provide a sensed voltage output related to the AC signal component of the charge signal; and

current measurement circuitry coupled to the first and second electrical connectors adapted to responsively provide a sensed current output related to the AC signal component of the charge signal.

59. The apparatus of claim 58 including:

state of charge measurement circuitry adapted to responsively provide a state of charge output as a function of the sensed voltage output and the sensed current output.

60. The apparatus of claim 59 wherein the microprocessor further controls the charge signal in response to the state of charge output.

61. The apparatus of claim 59 wherein the stored information includes circuitry storing a stored battery rating related to the battery in a fully charged condition and wherein the state of charge output is a function of measured state of charge and the stored battery rating.

62. The apparatus of claim 61 wherein the state of charge output is a percentage.

63. The apparatus of claim 56 wherein the input information comprises battery rating.

64. The apparatus of claim 56 wherein the input information is selected from the group consisting of battery make, battery model, battery type, battery part number and battery rating.

65. The apparatus of claim 56 wherein the input is received from a non-physical link.

66. The apparatus of claim 65 wherein the non-physical link is selected from the group consisting of infrared, radio frequency, and ultrasonic.

67. The apparatus of claim 56 wherein the stored information includes a CCA rating.

68. The apparatus of claim 56 wherein the stored information includes a JIS rating.

69. The apparatus of claim 56 wherein the stored information includes a battery stock number.

70. The apparatus of claim 56 wherein the stored information includes battery construction information.

71. The apparatus of claim 56 including a resistive load adapted to couple to the battery to provide a battery load test.

72. The apparatus of claim 56 including an I/O port for coupling to an external device.

73. The apparatus of claim 72 wherein the external device comprises a printer.

74. The apparatus of claim 72 wherein the external device comprises a storage device.

75. The apparatus of claim 72 wherein the external device comprises an automotive analysis device.

76. The apparatus of claim 72 wherein the external device comprises a battery tester.

77. The apparatus of claim 72 wherein the I/O port comprises a non-physical link.

78. The apparatus of claim 77 wherein the link comprises an infrared link.

79. The apparatus of claim 77 wherein the link comprises a radio frequency link.

80. The apparatus of claim 77 wherein the link comprises an ultrasonic link.

81. The apparatus of claim 72 wherein the I/O port receives battery model information from an external device.

82. The apparatus of claim 56 including output circuitry provided an audit code.

83. The apparatus of claim 56 wherein the charge signal is further a function of a battery charge profile stored in the memory.

84. A method performed by an apparatus for charging a lead acid storage battery, comprising:

generating a charge signal having sufficient energy to charge the battery;

applying the charge signal to the storage battery to charge the battery, wherein the charge signal includes an AC signal component;

sensing a voltage related to the AC signal component of the charge signal;

sensing a current related to the AC signal component of the charge signal; and

determining state of charge of the battery as a function of a ratio of the sensed voltage and sensed current.

85. The method of claim 84 including controlling the charge signal in response to the state of charge of the battery.

86. The method of claim 84 including displaying the state of charge of the battery.

87. The method of claim 84 wherein the charge signal is function of a battery charge profile.

88. The method of claim 84 including performing a load test on the storage battery.

89. The method of claim 84 including receiving an input related to a battery rating of the storage battery.

90. The method of claim 84 including detecting a bad cell in the battery.

91. The method of claim 84 including receiving an input over a non-physical link.

92. The method of claim 84 including providing an output over a non-physical link.

93. The method of claim 84 including generating an audit code.

94. A method performed by an apparatus for charging a lead acid storage battery, comprising:

generating a charge signal having sufficient energy to charge the storage battery, wherein the charge signal includes an AC signal component;

applying a charge signal to the storage battery to charge the battery;

retrieving stored information related to the battery stored in a memory;

receiving input information related to the battery through an input; and

responsively controlling the charge signal as a function of the input information, the AC signal component of the charge signal and the stored information related to the battery.

95. The method of claim 94 including measuring a parameter of the battery and further controlling the charge signal as a function of the measured parameter.

96. The method of claim 95 wherein the parameter comprises state of charge of the storage battery.

97. The method of claim 96 wherein the state of charge is a function of a battery rating received in the step of receiving information.

98. The method of claim 94 wherein the information is received from a non-physical link.

99. The method of claim 98 wherein the non-physical link is selected from the group consisting of infrared, radio frequency and ultrasonic.

100. The method of claim 94 including providing an output to an external device.

101. The method of claim 94 including generating an audit code.