Manufacturing installation and processing operations

• US 6,081,231 A
• Filed: 01/12/1999
• Issued: 06/27/2000
• Est. Priority Date: 01/18/1996
• Status: Expired due to Term

• Current Assignee: Harsco Metals 385 Ltd. (Harsco Corporation)
• Original Assignee: Harsco Metals 385 Ltd. (Harsco Corporation)
• Inventors: Kirkwood, Alexander Clyde, Evans, Darrel
• Primary Examiner(s): Tarcza, Thomas H.
• Assistant Examiner(s): PHAN, DAO LINDA
• Application Number:
  US09/101,857
• Time in Patent Office: 532 Days
• Field of Search: 342/357.01, 342/357.03, 342/357.06, 342/357.07, 342/357.09, 342/357.13, 342/457, 701/213, 701/215
• US Class Current: 342/357.75
• CPC Class Codes: G01S 5/0027 of actual mobile position, i.e. position determined on mobile
• CPC Class Codes: G05B 19/4183 characterised by data acquisition, e.g. workpiece identification
• CPC Class Codes: G05B 2219/31432 Keep track of conveyed workpiece, batch, tool, conditions of stations, cells
• CPC Class Codes: G05D 1/0278 using satellite positioning signals, e.g. GPS
• CPC Class Codes: G05D 1/0282 generated in a local control room
• CPC Class Codes: G08G 1/20 Monitoring the location of vehicles belonging to a group, e.g. fleet of vehicles, countable or determined number of vehicles
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The absolute position of a vehicle (V) transporting articles between sites (SS) at an installation, e.g. stations of a steel works, is determined by satellite navigation signal and logged on a CPU with a database to ensure that the intended articles (SR) are processed on different sites as required.

Claims

1. An arrangement for tracking articles, the arrangement comprising at least one steerable vehicle, said steerable vehicle having a determinable absolute position, said vehicle arranged to carry articles between storage positions at an installation, position-sensing means located on the vehicle and arranged to sense the absolute position of the vehicle, and a CPU provided with a database recording the storage positions of the articles, the CPU being arranged to update the database with new storage positions of the articles in response to signals from the position-sensing means.

2. An arrangement according to claim 1 wherein the position-sensing means comprises a receiver arranged to receive satellite navigation signals and processing means arranged to determine the absolute position of the vehicle from timing information in the navigation signals.

3. An arrangement according to claim 2 further comprising a stationary receiver arranged to receive the navigation signals, error-calculating means responsive to an output of the stationary receiver to calculate an error in the satellite navigation signals received by the vehicle'"'"'s position sensing means and correcting means responsive to the error to apply a correction to the sensed position.

4. An arrangement according to claim 2, wherein the navigation signals are high altitude GPS navigation signals.

5. An arrangement according to claim 2, wherein the position-sensing means further comprises inertial navigation means arranged to update the sensed position of the vehicle during periods of poor or inaccurate reception of the satellite navigation signals.

6. An arrangement according to claim 2, further comprising shielding means arranged to reduce interference by locally reflected satellite navigation signals.

7. An arrangement according to claim 5, wherein the inertial navigation means comprises an accelerometer and means for double integrating an acceleration signal from the accelerometer to determine the position of the vehicle.

8. An arrangement according to claim 7, wherein the vehicle is arranged to update the sensed position on reaching a predetermined reference position.

9. An arrangement according to claim 1, wherein the vehicle is provided with a transmitter arranged to transmit sensed position information to the CPU, which is located off the vehicle.

10. An arrangement according to claim 1, wherein the vehicle is manually steerable.

11. An arrangement according to claim 10, wherein the CPU is arranged to be updated automatically in response to an operator of the vehicle picking up an article from an incorrect location.

12. An arrangement according to claim 1, wherein the installation is a metal handling or processing installation and wherein the articles are metal stock items and/or semi-manufactured metal articles and/or finished metal articles.

13. An arrangement according to claim 12, wherein the installation is a steelworks and a casting computer is arranged to generate and transmit to the CPU instructions concerning movement of batches of the articles.

14. A method of tracking articles at a steelworks, wherein the articles are stored in storage areas and which are moved between said storage areas at the steelworks by a steerable vehicle, which has a determinable absolute position, a CPU having a database containing stored positions of the articles, the method including the step of updating the database with new positions of stored articles in response to signals from a position-sensing means located on and arranged to sense the absolute position of a vehicle.

15. A method according to claim 14, wherein the position-sensing means comprises a receiver arranged to receive satellite navigation signals and processing means arranged to sense the absolute position of the vehicle from timing information in the navigation signals.

16. A method according to claim 15 including the step of correcting an error in the absolute position in dependence upon a signal from a local stationary receiver which is also arranged to receive signal satellite navigation signals.