NOx-concentration detecting apparatus

• US 6,082,176 A
• Filed: 06/12/1998
• Issued: 07/04/2000
• Est. Priority Date: 06/13/1997
• Status: Expired due to Term

• Current Assignee: NGK Spark PLUG Company Limited (Niterra Co., Ltd.)
• Original Assignee: NGK Spark PLUG Company Limited (Niterra Co., Ltd.)
• Inventors: Inagaki, Hiroshi, Kondo, Noriaki
• Primary Examiner(s): POLITZER, JAY L
• Application Number:
  US09/096,180
• Time in Patent Office: 753 Days
• Field of Search: 73/31.05, 73/31.06, 73/23.31, 73/23.2, 422/94, 422/90, 422/98, 422/83, 422/52, 422/95, 204/424, 204/425, 204/406
• US Class Current: 73/23.31
• CPC Class Codes: G01N 27/407 for investigating or analysing gases G01N27/411 takes precedence
• CPC Class Codes: G01N 33/0037 NOx
• CPC Class Codes: Y02A 50/20 Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Abstract

An NOx-concentration detecting apparatus is disclosed which enables a user to readily know a record of operating conditions of an NOx sensor. The apparatus includes an NOx sensor, pumping-current control means, constant-voltage application means, NOx-concentration detecting means, a heater and writing means for writing to a recorder variation of at least one parameter selected from a first pumping current value, a second pumping current value, the concentration of oxygen contained in the measurement gas and the concentration of NOx in the measurement gas. Also disclosed is an NOx-concentration detecting apparatus capable of determining the concentration of NOx at a high resolution even when different NOx sensors are used. The NOx-concentration detecting apparatus detects the first pumping current I_P1, and the second pumping current I_p2, corrects the detected values based on correction data stored on a floppy disk, and determines the concentration of NOx in the measurement gas using standard characteristics stored in ROM of the ECU, namely, characteristics representing correlations among the first pumping current I_P1, the second pumping current I_p2 and the concentration of NOx in the measurement gas. The correction data are used for making previously measured characteristics of the NOx sensor equal to the standard characteristics, which characteristics represent correlations among the first pumping current I_P1, the second pumping current I_p2 and the concentration of NOx in the measurement gas. Accordingly, when the concentration of NOx in the same measurement gas is measured using different NOx sensors, any of the NOx sensors can provide an accurate measurement.

Claims

1. An NOx-concentration detecting apparatus comprising:

an NOx sensor comprising;

a first measurement space in communication with the measurement gas via a first diffusion-controlling layer,

a first oxygen-pumping cell for pumping oxygen out of said first measurement space,

an oxygen-concentration measuring cell for measuring the oxygen concentration in said first measurement space,

a second measurement space in communication with said first measurement space via a second diffusion-controlling layer, and

a second oxygen-pumping cell for pumping oxygen out of said second measurement space;

pumping-current control means for controlling the concentration of oxygen contained in said first measurement space to a constant value,

constant-voltage application means for applying a constant voltage to said second oxygen-pumping cell,

an NOx-concentration detecting means for determining the concentration of NOx in the measurement gas based at least in part on the value of current flowing through said second oxygen-pumping cell as a result of applying a constant voltage to said second oxygen-pumping cell, and

writing means for writing to a recorder variation of at least one parameter selected from the parameter group consisting of a first pumping current value which is the current flowing through said first oxygen-pumping cell when the concentration of oxygen in said first measurement space is controlled at a constant level by said pumping-current control means, a second pumping current value which is the current flowing through said second oxygen-pumping cell when a constant voltage is applied to said second oxygen-pumping cell by said constant-voltage application means, the concentration of oxygen contained in the measurement gas which is determined based on said first pumping current value, and the concentration of NOx in the measurement gas which is determined based on said second pumping current value,

said NOx-concentration detecting apparatus further comprising standard-characteristic storage means for storing predetermined standard characteristics representing correlations among said first pumping current value, said second pumping current value, and the concentration of NOx in the measurement gas, wherein

said recorder contains correction data for making previously measured characteristics of said NOx sensor equal to said standard characteristics, which characteristics represent correlations among said first pumping current value, said second pumping current value, and the concentration of NOx in the measurement gas; and

said NOx-concentration detecting means comprises means for detecting said first pumping current value and said second pumping current value, means for correcting the detected values based on said correction data stored in said correction data recording means, and means for determining the concentration of NOx in the measurement gas using the standard characteristics stored in said standard-characteristic storage means.

2. The NOx-concentration detecting apparatus according to claim 1, wherein each of said first and second oxygen-pumping cells and said oxygen-concentration-measuring cell comprises an oxygen-ion conductive solid electrolyte layer and porous electrodes disposed on opposite surfaces of the oxygen-ion conductive solid electrolyte layer.

3. The NOx-concentration detecting apparatus according to claim 1, wherein said pumping-current control means comprises means for maintaining an output voltage from said oxygen-concentration-measuring cell at a constant value.

4. The NOx-concentration detecting apparatus according to claim 1, further comprising a heater for heating said NOx sensor to a temperature at which the detection of the concentration of NOx in the measurement gas is enabled.

5. The NOx-concentration detecting apparatus according to claim 1, which comprises means for writing to said recorder at predetermined intervals variation of at least one parameter selected from said parameter group.

6. The NOx-concentration detecting apparatus according to claim 1, which comprises means for writing to said recorder at predetermined intervals variation of at least one parameter selected from said parameter group in the form of a maximum value and a minimum value in each interval.

7. The NOx-concentration detecting apparatus according to claim 1, wherein said NOx sensor is removably connected to said NOx-concentration detecting means via a connector.

8. The NOx-concentration detecting apparatus according to claim 5, wherein said NOx sensor is removably connected to said NOx-concentration detecting means via a connector.

9. The NOx-concentration detecting apparatus according to claim 6, wherein said NOx sensor is removably connected to said NOx-concentration detecting means via a connector.

10. The NOx-concentration detecting apparatus according to claim 7, wherein said recorder comprises a removably mounted recording medium.

11. The NOx-concentration detecting apparatus according to claim 7, wherein said recorder comprises a button-like recording medium adapted to be removably mounted via a mount.

12. The NOx-concentration detecting apparatus according to claim 1, wherein said NOx sensor is removably connected to said NOx-concentration detecting means via a connector, and said recorder is built into said connector.

13. An NOx-concentration detecting apparatus comprising:

an NOx sensor for measuring one or more parameters of a measurement gas;

standard-characteristic storage means for storing predetermined standard characteristics which represent correlations among the one or more parameters measured by a standard sensor and the concentration of NOx in the measurement gas;

correction data storage means for storing correction data for making previously measured characteristics of said NOx sensor equal to said standard characteristics; and

NOx-concentration detecting means for determining the NOx concentration of said measurement gas based on at least one of the parameters measured by said NOx sensor and data stored in said standard-characteristic storage means.

14. The NOx-concentration detecting apparatus according to claim 13, wherein said NOx sensor and said correction data storage means are removably mounted.

15. The NOx-concentration detecting apparatus according to claim 13, wherein said correction data storage means comprises a substantially button-like recording medium adapted to be removably mounted via a mount.

16. The NOx-concentration detecting apparatus according to claim 13, wherein said NOx sensor is removably connected to said NOx-concentration detecting means via a connector, and said correction data storage means is built into said connector.

17. An NOx-concentration detecting apparatus comprising:

an NOx sensor comprising;

a first measurement space in communication with the measurement gas via a first diffusion-controlling layer,

a first oxygen-pumping cell for pumping oxygen out of said first measurement space,

an oxygen-concentration measuring cell for measuring the oxygen concentration in said first measurement space,

a second measurement space in communication with said first measurement space via a second diffusion-controlling layer, and

a second oxygen-pumping cell for pumping oxygen out of said second measurement space; and

pumping-current control means for controlling the concentration of oxygen contained in said first measurement space to a constant value,

constant-voltage application means for applying a constant voltage to said second oxygen-pumping cell,

standard-characteristic storage means for storing predetermined standard characteristics which represent correlations among a first pumping current which is the current flowing through said first oxygen-pumping cell when the concentration of oxygen in said first measurement space is controlled at a constant level by said pumping-current control means, a second pumping current which is the current flowing through said second oxygen-pumping cell when a constant voltage is applied to said second oxygen-pumping cell by said constant-voltage application means, and the concentration of NOx in the measurement gas,

correction data storage means for storing correction data for making previously measured characteristics of the NOx sensor equal to said standard characteristics, which characteristics represent correlations among said first pumping current, said second pumping current and said concentration of NOx in the measurement gas, and

NOx-concentration detecting means for detecting said first pumping current and said second pumping current, for correcting the detected current values based on the correction data stored in said correction data storage means, and for determining the concentration of NOx in the measurement gas using the standard characteristics stored in said standard-characteristic storage means.

18. The NOx-concentration detecting apparatus according to claim 17, wherein each of said first and second oxygen-pumping cells and said oxygen-concentration-measuring cell comprises an oxygen-ion conductive solid electrolyte layer and porous electrodes disposed on opposite surfaces of the oxygen-ion conductive solid electrolyte layer.

19. The NOx-concentration detecting apparatus according to claim 17, wherein said pumping-current control means comprises means for maintaining an output voltage from said oxygen-concentration-measuring cell at a constant value.

20. The NOx-concentration detecting apparatus according to claim 17, further comprising a heater for heating said NOx sensor to a temperature at which the detection of the concentration of NOx in the measurement gas is enabled.

21. The NOx-concentration detecting apparatus according to claim 17, wherein said characteristics representing correlations among said first pumping current, said second pumping current and the concentration of NOx in the measurement gas include at least

a correlation between the concentration of oxygen in the measurement gas and said first pumping current,

a correlation between the concentration of NOx in the measurement gas and said second pumping current, and

a correlation between the concentration of oxygen in the measurement gas and said second pumping current.

22. The NOx-concentration detecting apparatus according to claim 18, wherein said correlation between the concentration of NOx in the measurement gas and said second pumping current includes a correlation between the concentration of oxygen in the measurement gas and the rate of change in said second pumping current relative to the concentration of NOx in the measurement gas.

23. The NOx-concentration detecting apparatus according to claim 18, wherein said characteristics representing the correlation among said first pumping current, said second pumping current and the concentration of NOx in the measurement gas further include a correlation between the temperature of said NOx sensor and said second pumping current.

24. The NOx-concentration detecting apparatus according to claim 19, wherein said characteristics representing the correlation among said first pumping current, said second pumping current and the concentration of NOx in the measurement gas further include a correlation between the temperature of said NOx sensor and said second pumping current.

25. The NOx-concentration detecting apparatus according to any one of claims 17 and 21 to 24, wherein said NOx sensor and said correction data storage means are removably mounted.

26. The NOx-concentration detecting apparatus according to claim 17, wherein said correction data storage means comprises a substantially button-like recording medium adapted to be removably mounted via a mount.

27. The NOx-concentration detecting apparatus according to claim 17, wherein said NOx sensor is removably connected to said NOx-concentration detecting means via a connector, and said correction data storage means is built into said connector.

28. An NOx-concentration detecting apparatus comprising:

an NOx sensor for measuring one or more parameters of a measurement gas;

characteristic storage means for storing previously measured characteristics of said NOx sensor which represent correlations among the one or more parameters measured by said NOx sensor and the concentration of NOx in the measurement gas; and

NOx-concentration detecting means for determining the NOx concentration of said measurement gas based on at least one of the parameters measured by said NOx sensor and data stored in said characteristic storage means,

wherein said characteristic storage means comprises

standard-characteristic storage means for storing predetermined standard characteristics which represent correlations among one or more parameters measured by a standard sensor and the concentration of NOx in the measurement gas; and

correction data storage means for storing correction data for making previously measured characteristics of said NOx sensor equal to said standard characteristics.

29. The NOx-concentration detecting apparatus according to claim 28, wherein said NOx sensor is removably connected to said NOx-concentration detecting means via a connector, and said correction data storage means is built into said connector.