Pipeline monitoring array

• US 6,082,193 A
• Filed: 04/11/1997
• Issued: 07/04/2000
• Est. Priority Date: 04/11/1997
• Status: Expired due to Fees

• Current Assignee: Pure Technologies Limited (Xylem, Inc.)
• Original Assignee: Pure Technologies Limited (Xylem, Inc.)
• Inventors: Paulson, Peter O.
• Primary Examiner(s): Fuller, Benjamin R.
• Assistant Examiner(s): THOMPSON, JEWEL VERGIE
• Application Number:
  US08/838,849
• Time in Patent Office: 1,180 Days
• Field of Search: 73/152.47, 73/152.58, 73/40.5 A, 73/579, 73/866.5, 73/592
• US Class Current: 73/152.58
• CPC Class Codes: G01M 3/24 using infrasonic, sonic, or ultrasonic vibrations
• CPC Class Codes: G01M 3/243 for pipes

Abstract

An array of acoustic sensors spaced along a cable is deployed in a fluid filled concrete pipeline and the sensors are monitored to find acoustic anomalies, particularly anomalies resulting from breakage of a reinforcing wire for the concrete. The location of wire breaks is found from the data collected.

Claims

1. A sensor device for use in a pipeline comprising:

(a) a plurality of sensors fixed together in relative position, and;

(b) means for determining the orientation of at least one of the said plurality of sensors relative to a known direction.

2. The device as claimed in claim 1, wherein the sensors are hydrophones.

3. A sensor device as claimed in claim 1 additionally comprising data collection means for separate collection of data from each of said plurality of sensors and data collection means for collecting data relative to the orientation of said one sensor.

4. A pipeline system having a plurality of access points at known locations, comprising:

(a) a plurality of acoustic sensors, at least one of such sensors being connected to each of said access points,

(b) a data collection device for each acoustic sensor, and

(c) means for generating an acoustic signal upon collection of data having predetermined characteristics by a said data collection device.

5. The pipeline system as claimed in claim 4, wherein each data collection device is separate from any other data collection device.

6. The pipeline system as claimed in claim 4, wherein the means for generating an acoustic signal is located within the pipeline.

7. A method of acquiring acoustic data in a pipeline having access points at known locations which comprises:

(a) deploying a plurality of first acoustic sensors, each having its own data collection device each first sensor being connected to a different one of said access points,

(b) monitoring said first sensors for detected acoustic emissions,

(c) recording data relating to the acoustic emissions detected by the acoustic sensor at each access point to its own data collection device

(d) after receipt of a detected acoustic emission, generating an acoustic signal, and

(e) recording data related to the acoustic signal at at least two first sensors.

8. The method of claim 7 comprising

(e) deploying a second acoustic sensor longitudinally spaced along the pipeline from a first acoustic sensor and connected to the same access point as said first sensor,

(f) monitoring said second sensor for detected acoustic emissions and

(g) recording data relating to the detected acoustic emissions.

9. The method of claim 7 wherein the data collection devices each have timers and the timers are synchronized between the data collection devices.

10. The method of claim 9 further comprising generating an acoustic pulse at a selected time to synchronize the timers.

11. The method of claim 7 further comprising

(d) deploying within the pipeline from a selected one of the plurality of access points a cable having a plurality of cable-mounted acoustic sensors thereon;

and

(e) monitoring said cable-mounted sensors for detected acoustic emissions.

12. The method of claim 7 further comprising

(d) deploying within the pipeline from a selected one of the plurality of access points a cable having a plurality of cable-mounted acoustic sensors thereon;

(e) monitoring said cable-mounted sensors for detected acoustic emissions;

(f) deploying within the pipeline a device including a plurality of sensors fixed together in relative position and means for determining the orientation of at least one of the said plurality of sensors relative to a known direction; and

(g) monitoring the sensors included in said device for detected acoustic emissions.

13. A method as claimed in claim 12, comprising the step of determining the orientation of said at least one sensor when a detected acoustic emission is received.

14. The method of claim 7 further comprising

(d) deploying within the pipeline a device including a plurality of sensors fixed together in relative position and means for determining the orientation of at least one of the said plurality of sensors relative to a known direction;

and

e) monitoring the sensors included in said device for detected acoustic emissions.

15. A method as claimed in claim 14, comprising the step of determining the orientation of said at least one sensor when a detected acoustic emission is received.

16. A method of acquiring acoustic data within a pipeline which comprises:

(a) providing a plurality of sensors spaced at selected locations within the pipeline,

(b) monitoring said sensors for detected acoustic emissions,

(c) separately recording data relating to the acoustic emissions detected by each sensor,

(d) upon detection of acoustic emissions with desired characteristics by at least two sensors, generating an acoustic signal, and

(e) receiving acoustic emissions caused by said acoustic signal at at least two of said sensors, and recording data related to said emissions caused by said acoustic signal.

17. A method as claimed in claim 16, including the additional step of determining from the data recorded in steps (c) and (e) the place of origin of said emissions with desired characteristics.

18. A method of acquiring data in a pipeline comprising:

(a) deploying within the pipeline a device including a plurality of sensors fixed together in relative position and means for determining the orientation of at least one of the said plurality of sensors relative to a known direction; and

(b) monitoring the sensors included in said device for detected emissions.

19. A method as claimed in claim 18, in which the sensors deployed are hydrophones, and the data to be acquired is acoustic data.

20. A method as claimed in claim 18, including the step of determining the direction, relative to said known direction, from which detected acoustic emissions reach said device.

21. A method of acquiring data in a pipeline with a fluid flowing through it, said pipeline having an access port, which method comprises:

(a) introducing into the pipeline through said access port a length of a cable having a plurality of spaced sensors along it, while retaining a portion of the cable exterior to the pipeline,

(b) allowing the fluid flow within the pipeline to deploy the sensors within the pipeline to positions remote from said access port,

(c) providing a monitoring location connected to said cable external to said pipeline

(d) monitoring at said monitoring location for output of said sensors transmitted along said cable to said monitoring location as a result of emissions sensed by said sensors.

22. A method as claimed in claim 21 in which said sensors are monitored so that separate data is received from each sensor.

23. A method as claimed in claim 22, in which the sensors are acoustic sensors, and additionally comprising a means for generating an acoustic pulse located in the pipeline.

24. A method as claimed in claim 23, in which said means for generating an acoustic pulse is caused to emit the acoustic pulse by sending a signal to said means for generating an acoustic pulse.

25. A method as claimed in claim 24, in which acoustic signals sensed by a said sensor are transmitted along the cable to a remote location outside the pipeline.

26. A method as claimed in claim 22, wherein the sensors are spatially multiplexed.

27. A method as claimed in claim 22, in which the cable has a plurality of information-transmission channels, each sensor is connected to a unique combination of at channels, and the step of monitoring for emissions includes monitoring the plurality of channels, detecting the channels on which an emission is received simultaneously, and determining which sensor is connected to such channels.

28. A method as claimed in claim 22, in which the sensors are grouped in at least a first and a second array, with each member of said first array sharing a communication channel with a member of said second array remote from it, an independent sensor associated with said first array and having a dedicated channel not connected to any other.

29. A method as claimed in claim 21, in which the sensors are deployed to lie along the bottom of the interior of the pipe which forms the pipeline.

30. A method as claimed in claim 21, wherein the data to be acquired is acoustic data, and the sensors are acoustic sensors.

31. A method as claimed in claim 21, wherein the data to be acquired is acoustic data, and the sensors are hydrophones.

32. A method as claimed in claim 21, in which the sensors are monitored after they have been deployed to such positions remote from said access port.

33. A method as claimed in claim 21, in which the sensors are monitored while they are in the course of being deployed to such positions remote from said access port.