Stent crimping tool

• US 6,082,990 A
• Filed: 02/17/1998
• Issued: 07/04/2000
• Est. Priority Date: 02/17/1998
• Status: Expired due to Fees

• Current Assignee: Advanced Cardiovascular Systems Incorporated (Abbott Laboratories)
• Original Assignee: Advanced Cardiovascular Systems Incorporated (Abbott Laboratories)
• Inventors: Morales, Stephen A., Jackson, Gregg A.
• Primary Examiner(s): Silbaugh, Jan H.
• Assistant Examiner(s): Staicovici, Stefan
• Application Number:
  US09/024,910
• Time in Patent Office: 868 Days
• Field of Search: 264/249, 425/329, 425/391, 425/392, 425/DIG. 5, 425/517, 606/1, 606/108, 29/282, 29/516, 29/283.5, 29/515, 29/517, 29/518, 72/189, 72/194
• US Class Current: 425/517
• CPC Class Codes: A61F 2/9522 Means for mounting a stent or stent-graft onto or into a placement instrument
• CPC Class Codes: A61F 2/9526 using a mandrel
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: Y10S 425/005 Cammed
• CPC Class Codes: Y10T 29/49929 Joined to rod
• CPC Class Codes: Y10T 29/53996 by deforming

Abstract

A stent crimping tool for firmly and uniformly crimping a stent onto a balloon catheter. The stent crimping tool is constructed of three orthogonally arranged semi-circular shaped cams rotatably mounted on a common base. Two cams are disposed horizontally side-by-side and one cam is vertically disposed. Rotation of the three cams is synchronized by interacting racks on each cam. A groove is formed into the outer circumference of each cam and the three cams are arranged on the base, which also includes a groove, to collectively form an axial space in which a stent-catheter assembly is inserted. Rotation of the cams draws the uncrimped stent and catheter into the axial space in which the stent is crimped onto the balloon catheter by the compressive forces exerted by the grooves of the cams and the base.

Claims

1. A tool for crimping a stent onto a balloon catheter, comprising:

a base having a central groove;

first and second semicircular cams that rotate side-by-side within a common horizontal plane and having a gap therebetween, wherein each cam is rotatably supported in an overlying position above the base, and wherein each cam has a groove at a respective outer circumference;

a vertically disposed third cam contained in a generally vertical plane intersecting the horizontal plane containing the first and second cams, wherein the third cam includes a tangent line coextensive with the gap between the first and second semicircular cams, and wherein the third cam is rotatably attached to and overlying the base and engages the first and second cams at a circumference, and wherein the third cam includes a groove at an outer circumference;

wherein the grooves of the cams and in the base collectively form an axial space coextensive with the gap and tangent line;

whereby the stent loaded on to the balloon catheter is inserted into the axial space and rotation of the cams collectively crimp the stent onto the catheter.

2. The crimping tool of claim 1, wherein the first and second cams each have toothed racks at a circumference on a top surface, and the third cam includes toothed racks at a circumference on one side and on an obverse side, and wherein the toothed rack of the third cam on one side engages the toothed rack of the first cam, and the toothed rack on the obverse side engages the toothed rack of the second cam.

3. The crimping tool of claim 1, wherein the third cam has a semicircular shape.

4. The crimping tool of claim 1, wherein the central groove of the base is raised from a top surface of the base.

5. The crimping tool of claim 1, wherein each cam includes a mating surface that is chamfered.

6. The crimping tool of claim 1, wherein the stent and catheter are encased in a sleeve.

7. The crimping tool of claim 1, wherein the groove of each cam has a quarter-circle cross-sectional shape.

8. The crimping tool of claim 1, wherein at least one of the grooves is tapered.

9. The crimping tool of claim 1, wherein at least one of the grooves is mottled.

10. The crimping tool of claim 1, wherein the first and second cams are biased together.

11. The crimping tool of claim 1, wherein the base includes a fourth semicircular cam coplanar with the third cam in the vertical orientation, and wherein the fourth cam includes a groove at an outer circumference that is aligned with the raised groove of the base.

12. The crimping tool of claim 1, wherein the vertical plane intersects the horizontal plane at a right angle.

13. The crimping tool of claim 1, wherein the vertical plane intersects the horizontal plane at an oblique angle.

14. A tool for crimping a stent onto a balloon catheter, comprising:

a base having a raised central groove separating spaced apart first and second upright posts;

a first semicircular cam having a groove formed at an outer circumference, wherein the first cam is rotatably mounted on the first post in a horizontal orientation;

a second semicircular cam having a groove formed at an outer circumference, wherein the second cam is rotatably mounted on the second post in a horizontal orientation, wherein the first and second cams are oriented in a common plane and have a gap therebetween;

a horizontal cross bar connecting the first post to the second post overlying the base;

a third cam rotatably mounted on the cross bar in a generally vertical orientation, wherein the third cam includes a groove at an outer circumference and having a tangent line coextensive with the gap, and wherein the third cam engages the first and second cams;

an axial space formed collectively by the grooves of each cam;

whereby when the stent loaded on to the catheter is inserted into the axial space, and the cams are rotated, the stent is crimped onto the catheter.

15. The crimping tool of claim 14, wherein each groove of the cams is defined by at most a 180°

arc.

16. The crimping tool of claim 14, wherein each cam comprises a metal selected from the group consisting of stainless steel, brass, or aluminum.

17. A tool for crimping a stent onto a balloon catheter, comprising:

a base having a raised central groove;

a plurality of semicircular cams each having a groove formed at an outer circumference, wherein the plurality of cams are rotatably mounted on the base, and wherein the cams are oriented to collectively form an axial space defined by the raised central groove and the grooves of each cam; and

a rack affixed to each cam engaging the rack of an adjacent cam for synchronized rotation of the cams;

whereby when the stent loaded on to the catheter is inserted into the axial space, and the cams are rotated, the stent is crimped onto the catheter.

18. The crimping tool of claim 17, wherein the tool includes at least three cams.

19. The crimping tool of claim 17, wherein the tool includes at least four cams.

20. The crimping tool of claim 17, wherein the tool includes greater than four cams.

21. The crimping tool of claim 17, wherein the tool includes a first cam having a larger diameter than a second cam.

22. The crimping tool of claim 17, wherein at least one of the cams includes an elastomeric coating on the groove.

23. The crimping tool of claim 17, wherein at least one of the cams includes a rubber coating on the groove.

24. The crimping tool of claim 17, wherein the rack includes a frictional surface engaging the frictional surface of the adjacent rack.

25. The crimping tool of claim 17, wherein the cams are fabricated to different sizes.