Spring-actuated needleless injector

• US 6,083,197 A
• Filed: 10/01/1998
• Issued: 07/04/2000
• Est. Priority Date: 12/19/1995
• Status: Expired due to Fees

• Current Assignee: Jerald C. Umbaugh
• Original Assignee: Jerald C. Umbaugh
• Inventors: Umbaugh, Jerald C.
• Primary Examiner(s): Coggins, Wynn Wood
• Application Number:
  US09/165,260
• Time in Patent Office: 642 Days
• Field of Search: 604/131, 604/68, 604/70, 604/72, 604/135, 604/207-210
• US Class Current: 604/68
• CPC Class Codes: A61M 2005/3103 Leak prevention means for distal end of syringes, i.e. syringe end for mounting a needle
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/24 Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic ampoules or carpules A61J1/06
• CPC Class Codes: A61M 5/30 Syringes for injection by jet action, without needle, e.g. for use with replaceable ampoules or carpules
• CPC Class Codes: A61M 5/31525 Dosing burettes, pipettes B01L3/02
• CPC Class Codes: A61M 5/31553 without axial movement of dose setting member
• CPC Class Codes: A61M 5/31591 Single dose, i.e. individually set dose administered only once from the same medicament reservoir, e.g. including single stroke limiting means

Abstract

A needleless injector for injecting medication through the skin of a patient includes a vial which holds a volume of liquid medication. The vial includes a vial piston which moves to force the liquid medication out of the vial. A power mechanism applies force to the vial piston. The power mechanism includes a power piston which has a plurality of ratchets. A spring is positioned to apply force to the power piston. A trigger engages the ratchets on the power piston to hold the power piston in place against the force applied by the spring. The trigger selectively releases the power piston so that the power piston moves in response to the force applied by the spring. The power piston applies the force to the vial piston to cause the vial piston to force the liquid medication out of the vial. A cocking mechanism applies force to the power piston to move the power piston against the force of the spring to engage the ratchets. A travel adjustment mechanism is moveable to position the spring within the power mechanism to control the movement of the power piston and to thereby control the volume of liquid ejected from the vial.

Claims

1. A needleless injector which injects medication through the skin of a patient, the needleless injector comprising:

a vial which holds a volume of liquid medication, said vial comprising a vial piston which moves to force said liquid medication out of said vial; and

a power mechanism which applies force to said vial piston, said power mechanism comprising;

a power piston having a length and opposite sides, said power piston having ratchets formed in a symmetrical arrangement alone said opposite sides;

a spring having a first end and a second end, said first end of said spring positioned to apply force to said power piston;

a pair of independent triggers on opposite sides of said piston, each of the triggers independently engaging said ratchets on said power piston to hold said power piston in place against a force applied by said spring and which selectively release said power piston in response to the concurrent oppression of said triggers, the power piston being released to move in response to said force applied by said spring, said power piston applying said force to said vial piston to cause said vial piston to force said liquid medication out of said vial;

a cocking mechanism, said cocking mechanism applying force to said power piston to move said power piston against the force of said spring to engage said ratchets, so that the inadvertent release of said power piston is avoided by requiring the concurrent oppression of the opposing triggers before the volume of liquid is ejected from said vial.

2. The needleless injector as defined in claim 1, wherein said travel adjustment mechanism comprises a threaded plug and wherein said power mechanism comprises a threaded bore, said threaded plug rotatable in said bore to move said threaded plug closer to and further away from said vial thereby limiting the distance by which said power piston can be moved away from said vial when cocked.

3. The needleless injector as defined in claim 1, wherein said ratchets on said power piston are spaced apart by equal distances, each said ratchet corresponding to an incremental volume of said vial.

4. The needleless injector as defined in claim 1, wherein said travel adjustment mechanism is adjustable for allowing cooperation of the power mechanism with a vial with a predetermined volume of liquid medication, said power piston engaging said vial piston to prevent a vial with a volume of liquid medication greater than said predetermined volume from being inserted into said power mechanism.

5. A needleless injector for use with a vial which holds a volume of liquid medication to inject the volume of medication through skin, the needleless injector comprising:

a vial piston which moves to force said liquid medication out of said vial; and

a power mechanism which applies force to said vial piston, said power mechanism comprising;

a power piston having a length and opposite sides, said power piston having ratchets formed on said opposite sides at equal locations along the power piston;

a spring having a first end and a second end, said first end of said spring positioned to apply force to said power piston;

a pair of independent pivoting triggers on opposite sides of said vial piston, each of the triggers independently engaging said ratchets on said power piston to hold said power piston in place against a force applied by said spring and which selectively release said power piston in response to the concurrent oppression of said triggers, the power piston being released to move in response to said force applied by said spring, said power piston applying said force to said vial to enable the vial piston to force the liquid medication out of the vial piston;

a cocking mechanism, said cocking mechanism applying force to said power piston to move said power piston against the force of said spring to engage said ratchets, wherein the inadvertent release of said power piston is avoided by requiring the concurrent oppression of the opposing triggers before the volume of medication is ejected from the vial, and so that the release of the power piston is accomplished by the concurrent squeezing of the triggers.

6. The needleless injector as defined in claim 5, wherein said ratchets on said power piston are spaced apart by equal distances, each said ratchet adapted to correspond to an incremental volume of said vial.

7. The needleless injector as defined in claim 5, and further comprising a travel adjustment mechanism that is adjustable for allowing insertion of a vial with a predetermined volume of liquid medication, the travel adjustment mechanism limiting the travel of said power piston while engaging said vial piston to prevent a vail from being inserted into said power mechanism with a volume of liquid medication greater than said predetermined volume.

8. A needleless injector adapted for use with a vial which holds a volume of liquid medication to inject the volume of medication from the vial through skin, the needleless injector comprising:

a vial piston which moves to force said liquid medication out of said vial; and

a power mechanism which applies force to said vial piston, said power mechanism comprising;

a power piston adapted for cooperating with said vial piston, the power piston having a length and opposite sides along the length, said power piston having ratchets formed in a symmetrical arrangement along said opposite sides;

a spring having a first end and a second end, said first end of said spring positioned to apply force to said power piston;

a pair of independent triggers on opposite sides of said vail piston, each of the triggers being independently biased against said ratchets to allow independent engagement of said ratchets on said power piston to hold said power piston in place against a force applied by said spring and which selectively release said power piston in response to the concurrent oppression of said triggers, the power piston being released to move in response to said force applied by said spring, said power piston applying said force to said vial piston to enable the vial piston to force the liquid medication out of the vial;

a cocking mechanism, said cocking mechanism applying force to said power piston to move said power piston against the force of said spring to engage said ratchets, wherein the inadvertent release of said power piston is avoided by requiring the concurrent oppression of the opposing triggers before the volume of medication is ejected from said vial.

9. The needleless injector as defined in claim 8, wherein said ratchets on said power piston are spaced apart by equal distances, each said ratchet adapted to correspond to an incremental volume of said vial.

10. The needleless injector as defined in claim 8, and further comprising a travel adjustment mechanism that is adjustable for allowing insertion of a vial with a predetermined volume of liquid medication, the travel adjustment mechanism limiting the travel of said power piston while engaging said vial piston to prevent a vail from being inserted into said power mechanism with a volume of liquid medication greater than said predetermined volume.