Prosthetic leg with extension auxiliary mechanism

• US 6,086,616 A
• Filed: 03/18/1999
• Issued: 07/11/2000
• Est. Priority Date: 04/03/1998
• Status: Expired due to Term

• Current Assignee: Nabco Ltd. (Nabtesco Corporation)
• Original Assignee: Nabco Ltd. (Nabtesco Corporation)
• Inventors: Tanaka, Kotaro, Morimoto, Kiyoshi, Furuichi, Yasukazu, Okuda, Masahiko, Shiraishi, Norio
• Primary Examiner(s): Milano, Michael J.
• Application Number:
  US09/271,780
• Time in Patent Office: 481 Days
• Field of Search: 623/39, 623/44, 623/46
• US Class Current: 623/44
• CPC Class Codes: A61F 2/644 of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2002/5003 having damping means, e.g. shock absorbers for implantable joints A61F2002/30563
• CPC Class Codes: A61F 2002/5018 for adjusting angular orientation
• CPC Class Codes: A61F 2002/5043 with rotation-limiting stops, e.g. projections or recesses
• CPC Class Codes: A61F 2002/5073 Helical springs, e.g. having at least one helical spring
• CPC Class Codes: F16F 1/12 Attachments or mountings F16F1/041, F16F13/02 take precedence; of combinations of vibration damper and mechanical spring for vehicle suspension units B60G15/02

Abstract

There is provided a prosthetic leg with an extension auxiliary mechanism 1100 capable of generating an extension torque only when an angle of bending of the knee is small. A knee joint 80 of a thigh prosthesis 170 is of a multi-axis structure, and a front and a rear link 130, 150 together with an upper thigh member 110 and a lower thigh member 120 constitutes a constrained chain. An extension auxiliary mechanism 1100 having a compression spring is supported between the lower thigh member 120 and the rear link 150. An extension torque generated by the extension auxiliary mechanism 1100 is determined by a product of a force caused by biasing of the compression spring and a distance from a line of action of the force to the center of rotation of the rear link 150. Here, at a stage where the bending angle of the knee exceeds, for example, 15 degrees, an axis of the compression spring is brought generally into alignment with a connecting portion 170O between the rear link 150 and the lower thigh member 120. By doing so, the distance related to the extension torque becomes approximately zero and the extension torque itself becomes approximately zero.

Claims

1. A prosthetic leg with a knee joint, comprising an upper thigh member to which a load of a wearer is incurred through the thigh, a lower thigh member connected to said upper thigh member at the knee portion, and a knee joint including at least two front and rear links, one being located forwardly of the knee and the other being located backwardly of the knee, said two links together with said upper thigh member and said lower thigh member constituting a constrained chain, said upper thigh member and said lower thigh member being bendably connected together through said knee joint, wherein an extension auxiliary mechanism having a spring is disposed between said front link and said rear link, said extension auxiliary mechanism generates an extension torque determined by a product of a force caused by biasing of said spring and a distance from a line of action of said force to the center of rotation of said rear link, and said distance becomes approximately zero when a bending angle of the knee exceeds a predetermined angle.

2. A prosthetic leg according to claim 1, wherein said spring of said extension auxiliary mechanism is a compression spring and disposed between said upper thigh member and said lower thigh member.

3. A prosthetic leg according to claim 2, wherein said extension auxiliary mechanism includes a compression spring, a first spring retainer for supporting one end portion of said spring and rotatably connected to said lower thigh member, and a second spring retainer for supporting the other end portion of said compression spring and rotatably connected to said rear link, an axis of said compression mechanism being brought generally into alignment with a connecting portion between said rear link and said front link after the knee is bent a predetermined angle.

4. A prosthetic leg according to claim 3, wherein a connecting portion of said first spring retainer with respect to the lower thigh member is situated between two connecting portions of said front link with respect to said upper thigh member and said lower thigh member, and a connecting portion of said second spring retainer with respect to said rear link is situated between two connecting portions of said rear link with respect to said upper thigh member and said lower thigh member and offset toward said front link from a straight line which connects said two connecting portions together.

5. A prosthetic leg according to claim 2, wherein said extension auxiliary mechanism includes means for adjusting the force of said compression spring.

6. A prosthetic leg according to claim 1, wherein said upper thigh member is provided with a stopper, so that when said front link is brought into abutment with said stopper, extension of the knee is restricted.

7. A prosthetic leg according to claim 1, wherein said spring of said extension auxiliary mechanism is a tension spring, and said tension spring is supported between a connecting portion of said front link with respect to said upper thigh member and a connecting portion of said rear link with respect to said lower thigh member.

8. A prosthetic leg according to claim 7, wherein an axis of said extension auxiliary mechanism is in overlapping relation to an axis of said rear link at the predetermined angle.

9. A prosthetic leg according to claim 7, wherein said extension auxiliary mechanism is attached to said front link through an auxiliary link.

10. A prosthetic leg with a knee joint, comprising an upper thigh member to which a load of a wearer is incurred through the thigh, a lower thigh member connected to said upper thigh member at the knee portion, and a knee joint including at least two front and rear links, one being located forwardly of the knee and the other being located backwardly of the knee, said two links together with said upper thigh member and said lower thigh member constituting a constrained chain, said upper thigh member and said lower thigh member being bendably connected together through said knee joint, said prosthetic leg further comprising an extension auxiliary mechanism disposed between said front link and said rear link, said extension auxiliary mechanism generating an extension torque for extending the knee when a bending angle of the knee is smaller than a predetermined angle, and a swing phase control unit for generating a substantial acting force when a bending angle of the knee is larger than the predetermined angle.

11. A prosthetic leg according to claim 10, wherein when a relation of a bending angle of the knee with an extension torque and an action force is reviewed, said extension auxiliary mechanism exhibits a maximum value of the extension torque at a bending angle smaller than an angle in which bending of the knee becomes maximum in a swing phase, and on the other hand, said swing phase control unit exhibits a maximum value of a substantial action force at a bending angle larger than an angle in which bending angle of the knee becomes maximum in the swing phase.

12. A prosthetic leg according to claim 10, wherein said swing phase control unit is an air-cylinder device which includes a cylinder, a piston for defining two chambers in said cylinder, and a valve for controlling a flow of air between said two chambers.

13. A prosthetic leg according to claim 12, wherein an opening degree of said valve is controlled in accordance with a walking speed of the wearer.

14. A prosthetic leg according to claim 10, wherein an extension torque of said extension auxiliary mechanism is acted when a substantial action force of said swing phase control unit is ceased.