Rotor winding for an electrical machine and method for operating the rotor winding

• US 6,087,745 A
• Filed: 10/19/1998
• Issued: 07/11/2000
• Est. Priority Date: 04/17/1996
• Status: Expired due to Term

• Current Assignee: Siemens AG
• Original Assignee: Siemens AG
• Inventors: Dreher, Thomas
• Primary Examiner(s): Ramirez, Nestor
• Assistant Examiner(s): Nguyen, Tran N
• Application Number:
  US09/174,731
• Time in Patent Office: 631 Days
• Field of Search: 310/52, 310/58, 310/59, 310/60 R, 310/61, 310/60 A, 310/65, 310/91, 310/208, 310/260, 310/270, 310/261, 29/596, 29/598
• US Class Current: 310/58
• CPC Class Codes: H02K 3/22 consisting of hollow conductors
• CPC Class Codes: H02K 3/24 with channels or ducts for cooling medium between the conductors
• CPC Class Codes: H02K 9/00 Arrangements for cooling or ventilating channels or ducts in parts of the magnetic circuit H02K1/20, H02K1/32; channels or ducts in or between conductors H02K3/22, H02K3/24

Abstract

A rotor winding for an electrical machine, in particular an air-cooled turbogenerator, includes a rotation axis and a multiplicity of electrically conductive turns which are stacked radially relative to the rotation axis and form a plurality of axial sections and tangential sections. Each axial section is formed approximately in a straight line, is aligned approximately parallel to the rotation axis and has first cooling channels which are aligned meridionally relative to the rotation axis and pass through all of the turns. Each tangential section is bent about the rotation axis, connects two axial sections to one another and has associated second cooling channels, each of which is located in the interior of a respective turn. If required, third cooling channels, each of which is constructed in such a way that it meanders meridionally, are provided at the axial sections. A method for operating the rotor winding includes rotating the rotor winding about the rotation axis, conducting electrical current through the rotor winding, and cooling the rotor winding with a gaseous coolant, especially air, flowing through the cooling channels.

Claims

1. A rotor winding for an electrical machine, comprising:

a rotor axis;

a multiplicity of electrically conductive turns stacked radially relative to said rotor axis, having an interior, and forming a plurality of axial sections as well as a plurality of tangential sections;

each axial section formed approximately straight, aligned approximately parallel to said rotor axis, having associated first cooling channels aligned meridionally relative to said rotor axis and passing through all of said turns;

each tangential section bent about said rotor axis, connecting two of said axial sections to one another and having associated second cooling channels, each second cooling channel located in said interior of a respective turn, having a separate cooling flow path from a cooling flow path of said associated axial sections of said turn, and discharging in circumferential direction;

a rotor body having slots formed therein and two axial ends and shaft pieces each projecting from a respective one of said axial ends and extending under a respective one of said tangential sections, said axial sections disposed partially within said slots and partially outside said rotor body and said tangential sections disposed outside said rotor body; and

insulating cylinders each extending as far as said rotor body at a distance from a respective shaft piece, said tangential sections each disposed on a respective one of said insulating cylinders at each axial end.

2. The rotor winding according to claim 1, including a rotor body having slots formed therein, said axial sections disposed partially within said slots and partially outside said rotor body, and said tangential sections disposed outside said rotor body.

3. The rotor winding according to claim 2, wherein each of said first cooling channels is located within a respective one of said slots.

4. The rotor winding according to claim 3, including third cooling channels each meandering approximately meridionally, disposed outside a respective one of said axial sections, assigned to a respective one of said axial sections, and disposed between said rotor body and a respective one of said tangential sections connected to said axial section.

5. The rotor winding according to claim 4, including electrically insulating fillers disposed between a plurality of said axial sections disposed tangentially side-by-side relative to said rotor axis, each of said fillers having at least one recess forming a third cooling channel with an adjacent one of said axial sections.

6. The rotor winding according to claim 2, wherein:

a) said rotor body has two axial ends and shaft pieces each projecting from a respective one of said axial ends and extending under a respective one of said tangential sections; and

b) insulating cylinders each extend as far as said rotor body at a distance from a respective shaft piece, said tangential sections each disposed on a respective one of said insulating cylinders at each axial end.

7. The rotor winding according to claim 6, wherein:

a) each of said tangential sections has a middle and two ends and is connected at each of said ends to an axial section;

b) every one of said second cooling channels is open to one of said ends and to said middle;

c) radial walls are disposed between said insulating cylinder and said shaft piece; and

d) each insulating cylinder has an associated hole at each of said ends and at each middle, and said hole leads to an inlet channel or outlet channel formed by said radial walls.

8. The rotor winding according to claim 1, wherein each of said tangential sections has a middle and two ends and is connected at each of said ends to one of said axial sections, and every one of said second cooling channels is open to one of said ends and to said middle.

9. The rotor winding according to claim 1, wherein said axial sections have ends, and each of said tangential sections has two ends each connected to one of said ends of an associated one of said axial sections.

10. The rotor winding according to claim 9, wherein said ends of said axial and tangential sections are brazed together.

11. The rotor winding according to claim 9, wherein each of said tangential sections is aligned at a constant radius relative to said rotor axis.