Quality of finish measurement optical instrument

• US 6,088,116 A
• Filed: 03/11/1998
• Issued: 07/11/2000
• Est. Priority Date: 03/11/1998
• Status: Expired due to Fees

• Current Assignee: 3SIXTY Group, LLC (Monroe Engineering LLC)
• Original Assignee: John Pfanstiehl
• Inventors: Pfanstiehl, John
• Primary Examiner(s): HANTIS, KAREN
• Application Number:
  US09/038,579
• Time in Patent Office: 853 Days
• Field of Search: 356/445-448, 356/429, 356/73, 356/407, 356/419, 356/416, 356/328, 356/326
• US Class Current: 356/445
• CPC Class Codes: G01N 21/57 Measuring gloss
• CPC Class Codes: G01N 21/8803 Visual inspection measuring projectors G01B9/08

Abstract

A small battery powered instrument and method for measuring the finish appearance quality of highly reflective surfaces such as the paint on the exterior body panels of automotive vehicles. The instrument is placed on the surface to be measured; ambient light is prevented from entering from the interior space of the instrument by its opaque enclosure and by a seal which contacts the reflective surface. The user looks through a binocular viewing port at a reflection of a test object on the surface. The test object is illuminated by an internal bulb and internal power source which enables the instrument to be used in the field or with any ambient light levels. In the preferred embodiment, the test object is comprised of lines of alphanumeric characters; each line has successively smaller characters and the reflection is viewed at a fixed 20 degree angle to perpendicular to the surface. The measured value of the surface'"'"'s finish appearance quality is the number of the line that has the smallest characters which are all clearly recognizable to the user. The instrument is comprised of a minimum number of optical components to make this measurement affordable to new markets. The alphanumeric characters provide a greater degree of precision in discerning small differences in finish appearance quality than test objects in the prior art.

Claims

1. A portable self-contained field-use instrument for measuring surface finish parameters of a highly reflective surface to determine the distinctness of image of the surface comprising:

an opaque enclosure which blocks the majority of ambient light from illuminating a portion to be measured of said reflective surface when said instrument is placed upon said reflective surface;

a light source contained within said enclosure;

a single test object for measuring said distinctness of image gloss of said surface contained within said enclosure; and

a binocular viewing port on the exterior of said enclosure for viewing a reflection of said test object illuminated by said light source when said instrument is placed upon said reflective surface;

said test object and said viewing port positioned to produce a predominantly fixed specular reflection angle for viewing said reflection of said test object on said surface.

2. The invention as defined in claim 1, said light source comprising a bulb and battery power source contained within said enclosure.

3. The invention as defined in claim 2, said battery power source comprising rechargeable batteries and a charging system.

4. The invention as defined in claim 3, wherein said charging system is further comprised of a battery conditioning system and automatic shut-off.

5. The invention as defined in claim 2, said battery power source further comprising a constant voltage power source.

6. The invention as defined in claim 2, further comprising a light sensor and feedback loop to said battery power source to maintain a constant light level from said light source.

7. The invention as defined in claim 1, wherein said light source is further comprising a light chamber;

said light chamber comprising reflective and non-reflective coatings on the interior walls of said light chamber whereby increasing the amount of said non-reflective coatings adjusts the light level of said light chamber to produce a uniform light level from one of said instruments to another of said instruments.

8. The invention as defined in claim 1, further comprising a flexible seal attached to said enclosure and contacts said reflective surface.

9. The invention as defined in claim 8, said enclosure further comprising a concave edge where said flexible seal is attached.

10. The invention as defined in claim 1, wherein said viewing port is binocular.

11. The invention as defined in claim 1, wherein the exterior surface of said viewing port is fixed to said enclosure parallel to the user'"'"'s eyes and is perpendicular to the line of sight of said reflection of said test object.

12. The invention as defined in claim 3, wherein said rechargeable batteries and said charging system of said battery power source are placed at locations within said enclosure to distribute their weight evenly.

13. The invention as defined in claim 1, further comprising a normally open switch to turn on said light source.

14. The invention as defined in claim 1, wherein said test object comprises sets of alphanumeric characters of multiple sizes.

15. The invention as defined in claim 14, wherein said alphanumeric characters are comprised of rectangular block elements.

16. The invention as defined in claim 14, wherein said sets of alphanumeric character are arranged in one or more columns;

said columns having the sets of the largest of said of characters at one end;

said sets comprised of progressively smaller of said characters arranged in descending order;

said set comprised of the smallest characters at the other end of said columns;

said columns having sets of alphanumeric characters whose size is at mid-levels between the size of sets of characters in adjacent columns whereby the user of said instrument only needs to examine said alphanumeric characters in one column to obtain a standard measurement but can examine said adjacent columns when a measurement which has a greater degree of resolution is needed.

17. The invention as defined in claim 16, wherein the largest of said sets of alphanumeric characters are located at the top of said columns whereby the reflection angle of said largest set of said characters is at a greater angle to perpendicular to said surface than set of smallest characters the effect of which expands the range of surface finishes which can be measured by said sets of alphanumeric characters.

18. The invention as defined in claim 14, wherein said sets of alphanumeric characters are further comprised of a particular identification number for each of said sets;

said particular identification numbers being from 0 to 100;

said particular identification number 100 located with the set of smallest alphanumeric characters whereby the rating of surface finish quality is easily understandable.

19. The invention as defined in claim 14, wherein said sets of alphanumeric characters are further comprised of identification characters located to the right of said set whereby the user of said instrument can concentrate on viewing said alphanumeric characters and need look at said identification characters only after choosing the smallest of said sets of alphanumeric characters in which all characters can be read with certainty.

20. The invention as defined in claim 1, comprising:

a diffuser between said light and said test object.

21. The invention as defined in claim 1, comprising:

a lens holder on said viewing port for supporting a removably attachable magnifier lens.

22. The invention as defined in claim 1, comprising:

a camera holder on said viewing port for supporting a removably attachable camera to produce hard copy documentation of the measurement on a particular surface.

23. The invention as defined in claim 1, wherein said enclosure is collapsible.

24. The invention as defined in claim 1, wherein said fixed specular reflection angle is approximately 20 degrees from perpendicular to said reflective surface.

25. The invention as defined in claim 1, wherein said test object is moveable within said enclosure.

26. A method for measuring surface finish parameters of a reflective surface to determine the distinctness of image gloss of the surface comprising the steps of:

placing a self-contained and completely enclosed portable instrument on said surface;

wherein said instrument blocks out ambient light;

illuminating a light source within said instrument;

projecting a single test image comprised of alphanumeric characters of multiple sizes illuminated by said light source upon said surface;

looking through a viewing port of said instrument to view the reflection of said projected test object upon said surface;

determining the smallest of said alphanumeric characters in said reflection of said projected test object which can be read with certainty;

obtaining a measurement of the quality of the surface finish of said surface by noting the rating which identifies the smallest of said alphanumeric characters in said reflection of said projected test object which can be read with certainty.

27. A portable self-contained instrument for measuring surface finish parameters of a highly reflective surface to determine distinctness of image gloss of the surface finish comprising:

an opaque enclosure for blocking the majority of ambient light from illuminating a portion of said reflective surface to be measured when said instrument is placed upon said reflective surface;

a light source contained within said enclosure;

a test object of sufficiently small dimensions for containment within said enclosure of said portable instrument;

said test object including one or more alphanumeric characters;

a viewing port on the exterior of said enclosure for viewing a reflection of said test object illuminated by said light source upon said highly reflective surface when said instrument is placed upon said reflective surface; and

said test object and said viewing port being positioned to produce a predominantly fixed specular reflection angle of 20 degrees to the perpendicular to said surface when the user looks through said viewing port to view said reflection of said test object on said surface;

wherein said fixed specular reflection angle provides objective means for obtaining repeatability of said surface finish measurements from user to user and from day to day.