Multipurpose dental lamp apparatus

• US 6,089,740 A
• Filed: 01/08/1998
• Issued: 07/18/2000
• Est. Priority Date: 08/28/1997
• Status: Expired due to Fees

• Current Assignee: Welch Allyn Incorporated
• Original Assignee: Kreativ, Zat (Kreatyv Group Publichne At)
• Inventors: Forehand, Joseph Mark, Kutsch, Vernon Kim, Rorabaugh, Dale Alan, Moore, Bryan G.
• Primary Examiner(s): Day, Michael H.
• Assistant Examiner(s): HAYNES, MACK NELSON
• Application Number:
  US09/004,217
• Time in Patent Office: 922 Days
• Field of Search: 313/10, 313/13, 313/11, 313/22, 313/24-25, 313/35-36, 313/48-49, 313/634, 313/638-343, 362/583, 362/138, 362/572-73, 362/293, 362/804, 362/574, 362/575, 433/203.1, 433/215, 433/229, 433/228.1, 433/226, 315/326, 315/241 R
• US Class Current: 362/573
• CPC Class Codes: A61C 19/003 Apparatus for curing resins by radiation
• CPC Class Codes: A61C 19/066 Bleaching devices; Whitening agent applicators for teeth, e.g. trays or strips
• CPC Class Codes: G02B 6/0006 Coupling light into the fibre in general G02B6/4298

Abstract

Disclosed is a lamp apparatus designed for both bleaching teeth and curing dental restorative materials. Both bleaching and curing modes of operation may be used in at least three different power levels designated as boost, ramp, and normal. The lamp apparatus contains a incandescent xenon-halogen bulb and a dichroic reflector which focuses filtered visible light on the end of a flexible light guide which is part a handpiece for directing the transmitted light by the light guide to a tooth being treated. The lamp apparatus employs a slave microprocessor in a control panel mountable at different positions on a housing for the xenon-halogen bulb and a master microprocessor within the housing which is detachably connected to the slave microprocessor.

Claims

1. A lamp apparatus including

a handpiece having a tip,

a light bulb positioned within a reflector which focuses light from the bulb at a predetermined point along an optical path,

a filter along said optical path in advance of said predetermined point through which a predetermined wavelength of light in the visible range passes, and

a flexible light guide between the handpiece and said predetermined point which transmits the light of said predetermined wavelength to the tip from which said light emanates,

said bulb, when energized, emitting light of sufficient intensity so that the light emanating from the tip has a power density of at least 800 milliwatts per square centimeter, and, after filtering, having a wavelength of from 400 to 550 nanometers.

2. The lamp apparatus of claim 1 where the bulb has an enclosure holding a mixture of xenon and halogens and at a predetermined applied voltage emanates light having a power of 250 watts or greater.

3. The lamp apparatus of claim 2 where the applied voltage is 24 volts.

4. The lamp apparatus of claim 1 where the power density of the light emanating from the tip is from 800 to 2000 milliwatts per square centimeter.

5. The lamp apparatus of claim 1 where the reflector has an ellipsoidal configuration with a longitudinal axis coincident with the optical path and a focal point along the optical path.

6. The lamp apparatus of claim 5 where the bulb has an elongated filament disposed axially along the longitudinal axis, said filament, when the bulb is energized, providing at one section thereof light which is brighter than at other sections of the filament, said one section being near or at said focal point.

7. The lamp apparatus of claim 1 where said reflector is of the dichroic type which passes infra red radiation through the reflector.

8. The lamp apparatus of claim 1 where there are a plurality of filters which are selectively moved into the optical path to vary the wavelength of light being transmitted to the tip of the handpiece.

9. The lamp apparatus of claim 1 wherein the energization of the bulb is controlled by a manually operated activation switch.

10. The lamp apparatus of claim 9 wherein the activation switch is either a footswitch or a trigger switch connected to the handpiece.

18. The lamp apparatus of claim 1 where the tip has an outlet of a diameter of from 0.1 to 20 millimeters through which an essentially constant, non-intermittent, light beam emanates.

20. The lamp apparatus of claim 1 having a housing enclosing the bulb and the reflector and an AC fan within the housing adjacent to the bulb and reflector fan within the housing adjacent to the bulb and reflector, and a DC fan within the housing adjacent the bulb and reflector, either fan being operated to circulate air through the housing.

21. The lamp apparatus of claim 20 where there is a sensor which detects temperature within said housing and said fan is operated when the temperature exceeds a predetermined limit and an interlock switch that indicates if a panel of the lamp his been disconnected.

24. The lamp apparatus of claim 1 wherein the light guide comprises a liquid enclosed in a flexible tubular member having an inside diameter ranging from 2 to 14 millimeters and a length from 4 to 10 feet, said tubular member being made from a material which is impermeable to the liquid and has a higher refractive index than the liquid.

25. The lamp apparatus of claim 24 wherein the liquid used to transmit the light in the light guide does not wet an internal surface of the light guide that it contacts, is not hygroscopic, transmits in excess of 70% of the light to a handpiece, and has a refractive index lower than that of the material from which the tubular member is made.

28. The lamp apparatus of claim 1 including a signal device which alerts a user of the time elapsed while performing certain dental operations.

29. The lamp apparatus of claim 1 including a light sensor which detects light propagating along the optical path and provides a control signal used to regulate voltage being applied to the bulb to maintain the power density of the bulb essentially constant.

11. A lamp apparatus including

a handpiece having a tip,

a light bulb positioned within a reflector which focuses light from the bulb at a predetermined point along an optical path,

a filter along said optical path in advance of said predetermined point through which a predetermined wavelength of light in the visible range passes,

a first mode of operation for bleaching of teeth and a second mode of operation for curing of light activated dental restorative material,

a flexible light guide between the handpiece and said predetermined point which transmits the light of said predetermined wavelength to the tip from which said light emanates,

said bulb, when energized, emitting light of sufficient intensity so that the light emanating from the tip has a power density of at least 800 milliwatts per square centimeter.

12. The lamp apparatus of claim 11 where in each of mode of operation there are a plurality of power levels.

13. The lamp apparatus of claim 11, when in the first mode of operation for bleaching of teeth, the filtered light has a wavelength of from 400 to 550 nanometers.

14. The lamp apparatus of claim 11, when in the second mode of operation for curing the dental restorative material, the filtered light has a wavelength from 400 to 500 nanometers.

15. The lamp apparatus of claim 12 where the power levels include

(a) a normal power level where the power density of the light emanating from the tip is substantially constant,

(b) a ramp power level where the power density of the light emanating from the tip changes in a predetermined fashion,

(c) a boost power level where the light emanating from the tip is from 15% to 25% greater than at the power density at the normal power level.

16. The lamp apparatus of claim 15 when at the normal power level the power density is from 800 to 1500 milliwatts per square centimeter.

17. The lamp apparatus of claim 15 when at the ramp power level there are a plurality of different patterns of power density which are selectable by the user.

19. A lamp apparatus including

a handpiece having a tip,

a light bulb positioned within a reflector which focuses light from the bulb at a predetermined point along an optical path,

a filter along said optical path in advance of said predetermined point through which a predetermined wavelength of light in the visible range passes, and

a flexible light guide between the handpiece and said predetermined point which transmits the light of said predetermined wavelength to the tip from which said light emanates,

said bulb, when energized, emitting light of sufficient intensity so that the light emanating from the tip has a power density of at least 800 milliwatts per square centimeter,

a detector which monitors voltage applied to the bulb and a microprocessor electrically coupled to the detector and responsive thereto to adjust the voltage to maintain the desired power density of light emanating from said tip.

22. A lamp apparatus including

a handpiece having a tip,

a light bulb positioned within a reflector which focuses light from the bulb at a predetermined point along an optical path,

a filter along said optical path in advance of said predetermined point through which a predetermined wavelength of light in the visible range passes,

a flexible light guide between the handpiece and said predetermined point which transmits the light of said predetermined wavelength of the tip from which said light emanates,

said bulb, when energized, emitting light of sufficient intensity so that the light emanating from the tip has a power density of at least 800 milliwatts per square centimeter,

a housing to which is selectively attached a control panel at one or the other of two predetermined different locations on the housing.

23. The lamp apparatus of claim 22 where the control panel includes a slave microprocessor and the housing includes a master microprocessor, with said housing having a first cable for connecting the slave and master microprocessors together when the control panel is in the one location and a second cable for connecting the slave and master microprocessors together when the control panel is in the other location, thereby enabling the lamp apparatus to be disposed in different orientations.

26. A lamp apparatus including

a handpiece having a tip,

a light bulb positioned within a reflector which focuses light from the bulb at a predetermined point along an optical path,

a filter along said optical path in advance of said predetermined point through which a predetermined wavelength of light in the visible range passes, and

flexible light guide between the handpiece and said predetermined point which transmits the light of said predetermined wavelength to the tip from which said light emanates,

said bulb, when energized, emitting light of sufficient intensity so that the light emanating from the tip has a power density of at least 800 milliwatts per square centimeter,

a radiometer for reading the power density of the light emanating from the tip.

27. A lamp apparatus including:

a handpiece having a tip,

a light bulb positioned within a reflector which focuses light from the bulb at a predetermined point along an optical path,

a filter along said optical path in advance of said predetermined point through which a predetermined wavelength of light, in the visible range passes, and

a flexible light guide between the handpiece and said predetermined point which transmits the light of said predetermined wavelength to the tip from which said light emanates,

said bulb, when energized, emitting light of sufficient intensity so that the light emanating from the tip has a power density of at least 800 milliwatts per square centimeter,

a display for error messages and a microprocessor programmed to include a routine for handing errors and providing messages for said display.

30. The lamp apparatus of claim 27 wherein the display for error messages are selected from the group consisting of failure of a bulb, fault in power supply, thermistor errors, solenoid failure, microprocessor memory failure, failure to pass processor self test, radiometer failure, and serial communication port failure.

31. A lamp apparatus including

a handpiece having a tip,

a visible light source comprising a xenon-halogen bulb positioned within an ellipsoidal, dichroic reflector which reflects visible light and focuses said reflected light along an optical path,

a light guide connected to the handpiece which transmits the focused light to said tip, and

a plurality of filters which are selectively moved into the optical path to vary the wavelength of light being transmitted to the tip of the handpiece,

one filter providing light of a first predetermined wavelength that cures light activated dental material, and

another filter providing light of a second predetermined wavelength that bleaches teeth.

32. A lamp apparatus including

an optical system having a bulb which emits light of a high power density, said power density remaining essentially constant at a preset level over the useful life of the bulb,

said light being focused at a predetermined position along an optical path and filtered to provide light having a spectrum in the visible range,

a bleaching mode where said filtered light has a wavelength particularly suited for bleaching teeth,

a curing mode where said filtered light has a wavelength particularly suited to activate light activated restorative dental material, and

a flexible light transmitting member which collects the focused visible light and transmits this collected light to an outlet in said member having a diameter of from 2 to 14 millimeters.

33. The lamp apparatus of claim 32 including

a source which applies voltage to the bulb,

a detector which samples the light from the bulb and provides a control signal, and

a microprocessor which is electrically coupled to the detector and in response to the control signal adjusts the voltage applied to the bulb so that the preset level of the light energy may be adjusted.

34. The lamp apparatus of claim 32 where in each of mode of operation there are a plurality of power levels which include

(a) a normal power level where the power density of the light emanating from the tip is essentially constant,

(b) a ramp power level where the power density of the light emanating from the tip changes in a predetermined fashion,

(c) a boost power level where the light emanating from the tip is from 15% to 25% greater than at the power density at the normal power level.

35. The lamp apparatus of claim 32 including

a manually operated switch for selectively activating the light source by a user, and

a signal device which provides a timing signal that may be detected by the user so that the user will know the duration the light source is activated.

38. The lamp apparatus of claim 34 where the control panel is adapted to be attached to different locations on the housing, thereby enabling the lamp apparatus to be disposed in different orientations.

36. A lamp apparatus including

a handpiece having a tip,

a housing enclosing a visible light source,

focusing optics including a flexible light guide connected to the handpiece which transmits focused light from said light source to said tip from which said light emanates,

a detachable control panel on the housing which may be detached and attached to different locations,

a master microprocessor within the housing for controlling the operations of the lamp apparatus, and

a slave microprocessor within the control panel that is connected to the master microprocessor.

37. The lamp apparatus of claim 36 including

a detector which detects when the control panel has been detached and provides a control signal, and

a control circuit responsive to the control signal which deenergizes the light source to discontinue light emission whenever the control panel is detach and the light source is energized.

39. The lamp apparatus of claim 36 where the housing has a connector which enables the housing to be attached to a vertical structure.

40. A lamp apparatus including

a handpiece through which light is transmitted to a tip of the handpiece,

a xenon-halogen bulb positioned within an ellipsoidal, dichroic reflector which focuses the light at a predetermined point along an optical path,

a plurality of filters along said optical path in advance of said predetermined point, each different filter passing a different spectrum of visible light, said filters selectively moved into the optical path to vary the wavelength of light being transmitted to the tip of the handpiece to selectively provide a first mode of operation for bleaching of teeth and a second mode of operation for caring of light activated dental restrictive material,

a flexible, liquid light guide between the handpiece and said predetermined point which transmits said light from the filters to said tip from which said light emanates,

said bulb, when energized, providing light of sufficient power density so that the light emanating from the tip has a power density from 1000 to 2000 milliwatts per square centimeter.

41. The lamp apparatus of claim 40 including

a housing in which the bulb and reflector are located,

said housing having a wall with an opening therein at which said light is focused,

said light guide being mounted on the exterior of the housing, having one end detachably connected to the opening,

a detector which detects when the light guide has been detached and provides a control signal, and

a control circuit responsive to the control signal which prevents the bulb, from being energized or, if energized, deenergizes the bulb to discontinue light emission.

47. The lamp apparatus of claim 41 which weighs less than 15 pounds.

42. A lamp apparatus including

a handpiece having a tip,

a light bulb positioned within a reflector which focuses light from the bulb at a predetermined point along an optical path, and

a flexible light guide between the handpiece and said predetermined point which transmits the light of said predetermined wavelength to the tip from which said light emanates, and

a radiometer having a first operational mode for reading the power density of the light emanating from the tip, and a second operational mode for calibrating the bulb.

43. The lamp apparatus of claim 42 where

the bulb has an enclosure holding a mixture of xenon and halogen gases and at a predetermined applied voltage emanates light having a power of 250 watts or greater,

said bulb, when energized, emitting light of sufficient intensity so that the light emanating from the tip has a power density of at least 800 milliwatts per square centimeter.

44. The lamp apparatus of claim 43 where the applied voltage is 24 volts.

45. The lamp apparatus of claim 44 where the power density of the light emanating from the tip is from 800 to 2000 milliwatts per square centimeter.

46. A reconfigurable lamp apparatus for use in dental operatory including:

a handpiece having a tip;

a light bulb positioned within a reflector which focuses light from the bulb at a predetermined point along an optical path;

a flexible light guide connected to the handpiece that transmits light from the bulb to the tip;

a box-like housing having a top, a bottom, a front and a rear;

a control panel that is either attached to the top of the housing by a user when the lamp apparatus is configured into a horizontal position or is attached to the rear of the housing by a user when the lamp apparatus is configured into a vertical position; and

an interlock switch mounted to the housing and positioned to detect when the control panel is attached to the top or attached to the rear of the lamp apparatus.