Phase controlled dimming system with active filter for preventing flickering and undesired intensity changes

• US 6,091,205 A
• Filed: 10/02/1997
• Issued: 07/18/2000
• Est. Priority Date: 10/02/1997
• Status: Expired due to Term

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Newman, Robert C. Jr., Moseley, Robin C., Hausman, Donald F.
• Primary Examiner(s): Wong, Don
• Assistant Examiner(s): Philogene, Haissa
• Application Number:
  US08/942,833
• Time in Patent Office: 1,020 Days
• Field of Search: 315/194, 315/199, 315/207, 315/208, 315/291, 315/307, 315/DIG. 4, 315/316, 323/237, 323/235, 323/320, 323/319
• US Class Current: 315/194
• CPC Class Codes: H02M 5/2573 with control circuit
• CPC Class Codes: H05B 39/08 by shifting phase of trigger voltage applied to gas-filled controlling tubes also in controlled semiconductor devices in converters H02M5/00; with regulation G05F1/44
• CPC Class Codes: Y10S 315/04 Dimming circuit for fluorescent lamps

Abstract

A phase controlled dimming system having an active filter for receiving the AC line voltage waveform, and for recovering the AC fundamental waveform therefrom is disclosed. The recovered AC fundamental waveform is supplied to a zero crossing detector that provides zero crossing indications of the AC fundamental waveform. The recovered AC fundamental is substantially free of noise or distortion, and of frequency components greater than at least second order harmonics, that may be present on the AC line voltage waveform, and that might otherwise result in faulty or incorrect zero crossing detection. An output of the zero crossing detector is supplied to a microprocessor that controls the gating of a controllably conductive device interposed between the controlled load and the AC source based on the zero crossing information. The filter may take an analog or digital (software) form.

Claims

1. A load control system for controlling power delivered from an AC line to a load, wherein the AC line has a fundamental component with a fundamental frequency, comprising:

a) a first circuit comprising a filter that attenuates frequency components of the AC line that are substantially equal to third order harmonics and greater of the fundamental frequency, and that provides a filtered signal substantially free of noise and distortion present on the AC line;

b) a second circuit receiving the filtered signal and providing an indication of zero crossings thereof;

c) a third circuit that provides control signals in response to the zero crossing indications; and

,

d) a controllably conductive device for controllably applying the AC line to the load in response to the control signals.

2. The load control system according to claim 1 wherein the first circuit is coupled to receive an unrectified AC line, the filter providing a substantially linear phase delay of less than one-half of a period of the fundamental frequency and having a substantially flat frequency gain characteristic up to about the fundamental frequency and a rapidly decreasing gain characteristic thereafter, the filtered signal being a substantial representation of the AC fundamental.

3. The load control system according to claim 1 further comprising a full wave bridge rectifier for providing a full wave rectified AC line, and wherein the first circuit is coupled to receive the full wave rectified AC line, the filter providing a substantially linear phase delay of less than one-half of a period of the fundamental frequency and having a substantially flat frequency gain characteristic up to about twice the fundamental frequency and a rapidly decreasing gain characteristic thereafter, the filtered signal being a substantial representation of the second harmonic frequency of the AC fundamental.

4. The load control system according to claim 3 wherein no optical coupling device is employed for detecting zero crossings.

5. The load control system according to claim 1 wherein the first circuit is disposed across at least one of the controllably conductive device and the load.

6. The load control system according to claim 1 wherein the third circuit comprises a microprocessor responsive to the zero crossing indications and a desired power level set by a user to provide the control signals.

7. The load control system according to claim 6 wherein the filter provides a phase delay, the microprocessor being programmed to measure an actual phase delay of the filtered signal based upon the zero crossing indications and an input of one of an unfiltered and a lightly filtered AC line and, based on the measured actual phase delay, adjust the timing of the control signals to compensate for the actual phase delay through the filter.

8. The load control system according to claim 2 wherein the fundamental frequency is in the range of 50-60 Hz and the filter is a Bessel filter having a corner frequency of about 55 Hz, a phase delay of about 135°

at the fundamental frequency and no substantial frequency gain after about 150 Hz.

9. The load control system according to claim 3 wherein the fundamental frequency is in the range of 50-60 Hz and the filter is a Bessel filter having a corner frequency of about 111 Hz, a phase delay of about 135°

at the fundamental frequency and no substantial frequency gain after about 300 Hz.

10. The load control system according to claim 9 wherein the Bessel filter comprises an analog hardware filter.

11. The load control system according to claim 1 wherein the system comprises one of a two wire wall mountable dimmer switch, a three wire wall mountable dimming switch, and a dimming panel.

12. The load control system according to claim 1 wherein the controllably conductive device comprises a thyristor.

13. The load control system according to claim 1 wherein the controllably conductive device comprises a triac.

14. An load controller comprising:

a) wires for connecting the controller to a load and an AC line, the AC line having an AC fundamental component with a fundamental frequency;

b) an active filter receiving the AC line having a substantially linear phase delay characteristic of less than one-half of a period of the fundamental frequency and having a frequency gain characteristic such that substantially a selected one of the AC fundamental component and the second harmonic frequency of the AC fundamental component is passed to an output of the filter and such that third order harmonics and greater of the fundamental frequency are substantially attenuated relative to a gain of the AC fundamental component;

c) a zero cross detector coupled to receive the output of the filter and providing indications of zero crossings thereof;

d) a controllably conductive device coupled to one of the wires for controllably applying an AC line voltage to the load in response to trigger signals applied to a control terminal associated with the controllably conductive device, the trigger signals being generated in response to the indications provided by the zero cross detector and rendering the controllably conductive device conductive for at least a portion of a cycle of the AC line.

15. The controller according to claim 14 wherein the fundamental frequency is in the range of 50-60 Hz, and the active filter is a Bessel filter that receives the AC line in unrectified form and interposes a phase delay of about 135°

at the fundamental frequency, and has a substantially flat frequency gain characteristic up to about 55 Hz and a rapidly decreasing gain characteristic thereafter such that there is no appreciable gain beyond about 150 Hz.

16. The controller according to claim 15 wherein the active filter is disposed across at least one of the AC line and the load.

17. The controller according to claim 14 wherein the fundamental frequency is in the range of 50-60 Hz, and the active filter is Bessel filter that receives the AC line in full wave rectified form and interposes a phase delay of about 135°

at the fundamental frequency, and has a substantially flat frequency gain characteristic up to about 111 Hz and a rapidly decreasing gain characteristic thereafter such that there is no appreciable gain beyond about 300 Hz.

18. The controller according to claim 14 further comprising a microprocessor responsive to the zero crossing indications and a desired power level set by a user to provide the trigger signals.

19. The controller according to claim 18 wherein the microprocessor further receives an indication of the nominal phase delay of the output of the filter, the microprocessor being programmed to measure an actual phase delay of output of the filter based upon the zero crossing indications and an input of one of an unfiltered and a lightly filtered AC line and, based on the measured actual phase delay, adjust the timing of the trigger signals to compensate for any variance in the actual phase delay from the nominal phase delay.

20. The controller according to claim 14 wherein the controller comprises one of a two wire wall mountable dimmer switch, a three wire wall mountable dimming switch, or a dimming panel.

21. A system for controlling an AC lighting load powered by an AC line 10 having dynamic components of noise, distortion and frequency variation, the AC line having an AC fundamental component with a fundamental frequency, comprising:

a) a thyristor coupled to the AC line for controlling an RMS voltage to be applied to the load in response to trigger signals applied to a control electrode associated with the thyristor;

b) an active, low pass Bessel filter receiving the AC line in one of a rectified and unrectified form and providing a filtered output substantially free of noise and distortion present on the AC line, and substantially free of frequency components that are substantially equal to third order harmonics and greater of the fundamental frequency, the filtered output being phase delayed relative to the AC line, the frequency of the filtered output varying linearly with frequency variations of the fundamental frequency of the AC line;

c) a zero crossing detector for providing indications of zero crossings of the filtered output; and

,

d) a microprocessor responsive to the zero crossing indications and to user adjustable intensity settings for generating the trigger signals;

the zero crossing detector indicating the zero crossings in the filtered output in the simultaneous presence of noise and distortion on, and variations in the fundamental frequency of, the AC line.

22. The system according to claim 21 wherein the fundamental frequency is in the range of 50-60 Hz, and the active filter receives the AC line in unrectified form and interposes a phase delay of about 135°

at the fundamental frequency, and has a substantially flat frequency gain characteristic up to about 55 Hz and a rapidly decreasing gain characteristic thereafter such that there is no appreciable gain beyond about 150 Hz.

23. The system according to claim 22 wherein the active filter is disposed across at least one of the thyristor and the load.

24. The system according to claim 21 wherein the fundamental frequency is in the range of 50-60 Hz, and the active filter receives the AC line in full wave rectified form and interposes a phase delay of about 135°

at the fundamental frequency, and has a substantially flat frequency gain characteristic up to about 111 Hz and a rapidly decreasing gain characteristic thereafter such that there is no appreciable gain beyond about 300 Hz.

25. The system according to claim 21 wherein the microprocessor further receives an indication of the nominal phase delay of a filtered output, the microprocessor being programmed to measure an actual phase delay of the filtered output based upon the zero crossing indications and an input of one of an unfiltered and lightly filtered AC line and, based on the measured actual phase delay, adjust the timing of the trigger signals to compensate for any variance in the actual phase delay from the nominal phase delay.

26. An AC load control system for receiving an AC line and providing an AC output, the AC line having an AC fundamental component with a fundamental frequency and further having harmonic frequencies thereof, comprising:

a) a full wave rectifier for producing a full wave rectified DC output;

b) an active low pass filter receiving the full wave rectified DC output, the filter interposing a substantially linear phase delay of less than one-half of a period of the fundamental frequency and having a substantially flat frequency gain characteristic up to about twice the fundamental frequency and having a rapidly decreasing gain characteristic thereafter such that at least third order and greater harmonics of the fundamental frequency are substantially attenuated, the filter providing a sinusoidal output signal that is a substantial representation of the second harmonic frequency of the unrectified AC fundamental component;

c) a zero crossing detector that provides indications of zero crossings of the filter output signal;

d) a control circuit responsive to the indications provided by the zero crossing detector for controlling the level of AC output power delivered to a load.

27. The system of claim 26 wherein the fundamental frequency is in the range of 50-60 Hz and the filter is a Bessel filter having a corner frequency of about 111 Hz, a phase delay of about 135°

at the fundamental frequency and no significant frequency gain after about 300 Hz.

28. The system according to claim 27 wherein the Bessel filter comprises an analog hardware filter.

29. The system according to claim 26 wherein the system comprises one of a two wire wall mountable dimmer switch, a three wire wall mountable dimming switch, or a dimming panel.

30. The system according to claim 26 wherein the control circuit comprises a microprocessor responsive to the zero crossing indications and a desired power level set by a user to alter the level of AC power delivered to a load.