Voltage booster for enabling the power factor controller of a LED lamp upon low ac or dc supply

• US 6,091,614 A
• Filed: 02/02/1998
• Issued: 07/18/2000
• Est. Priority Date: 12/17/1997
• Status: Expired due to Term

• Current Assignee: Current Lighting Solutions, LLC (f/k/a GE Lighting Solutions, LLC) (American Industrial Partners)
• Original Assignee: Ecolux, Inc. (General Electric Company)
• Inventors: Malenfant, Martin
• Primary Examiner(s): BERHANE, ADOLF D
• Application Number:
  US09/017,171
• Time in Patent Office: 897 Days
• Field of Search: 363/21, 363/59, 363/60, 363/73, 363/95, 363/97, 363/131, 315/127, 315/209 R, 315/224, 315/307, 315/324
• US Class Current: 363/97
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: H02M 1/4258 using a single converter stage both for correction of AC input power factor and generation of a regulated and galvanically isolated DC output voltage H02M1/4241 takes precedence
• CPC Class Codes: H05B 45/38 using boost topology
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

The light-emitting-diode lamp comprises a set of light-emitting diodes, a rectifier and power converter circuit, and a power factor controller. The rectifier and power converter circuit converts ac or dc voltage and current from a power source to dc voltage and current supplied to the set of light emitting diodes. The rectifier and power converter circuit includes an electronic switch through which it is supplied with ac or dc voltage and current from the power source, and an inductor device including windings adapted to charge a capacitor with a voltage signal representative of the amplitude of the ac or dc voltage from the power source. The power factor controller is responsive to the voltage signal across the capacitor for controlling the electronic switch of the rectifier and power converter circuit in view of supplying dc voltage and current to the set of light emitting diodes while maintaining the power factor of the light-emitting-diode lamp equal to or close to unity. The power factor controller comprises a voltage comparator supplied with the voltage signal across the capacitor for enabling operation of the power factor controller as long as the ac or dc voltage from the power source has an amplitude higher than a first predetermined voltage threshold. A voltage boosting circuit raises the amplitude of the voltage signal across the capacitor when the ac or dc voltage from the power source is lower than the first voltage threshold to keep operation of the power factor controller enabled as long as the ac or dc voltage is higher than a second predetermined voltage threshold lower than the first predetermined voltage threshold.

Claims

1. An electric device to be supplied by an electric power source, comprising:

a dc load;

a rectifier and power converter circuit for converting ac or dc voltage and current from the power source to dc voltage and current supplied to the dc load, the rectifier and power converter circuit comprising a switching means through which said rectifier and power converter circuit is supplied with the ac or dc voltage and current from the power source;

means for producing a voltage signal representative of the amplitude of the ac or dc voltage from the power source;

a power factor controller for controlling the switching means of the rectifier and power converter circuit in view of supplying dc voltage and current to the dc load while maintaining the power factor of the electric device equal to or close to unity, the power factor controller comprising a voltage comparator means supplied with the voltage signal representative of the amplitude of the ac or dc voltage from the power source for enabling operation of the power factor controller as long as the ac or dc voltage from the power source has an amplitude higher than a first predetermined voltage threshold; and

a voltage boosting circuit for raising the amplitude of the voltage signal supplied to the voltage comparator means when the ac or do voltage from the power source is lower than the first predetermined voltage threshold to thereby keep operation of the power factor controller enabled.

2. The electric device of claim 1, wherein the voltage boosting circuit comprises means for enabling the power factor controller as long as the ac or dc voltage from the power source is higher than a second predetermined voltage threshold lower than the first predetermined voltage threshold.

3. The electric device of claim 2, wherein the voltage comparator means has a first input supplied with the voltage signal representative of the amplitude of the ac or dc voltage from the power source, a second input for receiving a reference voltage, and means for enabling the power factor controller when the voltage signal on the first input is higher than the reference voltage on the second input.

4. The electric device of claim 1, wherein the voltage boosting circuit comprises:

a first diode comprising a cathode, and an anode supplied with the ac or dc voltage from the power source;

a capacitor having a first terminal connected to the cathode of the first diode and a second terminal connected to an electric ground;

an inductor having a first terminal connected to the junction between the cathode of the first diode and the first terminal of the capacitor, and a second terminal;

a second diode having a cathode, and an anode connected to the second terminal of the inductor; and

means for producing a step-up voltage across the capacitor and inductor.

5. The electric device of claim 4, wherein the step-up voltage producing means comprises:

an electronic switching element having a first electrode connected to the junction between the second terminal of the inductor and the anode of the second diode, a second electrode connected to the electric ground, and a third control electrode; and

an oscillator connected between (a) the junction between the cathode of the first diode, the first terminal of the capacitor and the first terminal of the inductor and (b) the electric ground, said oscillator comprising an output supplying an oscillation signal to the third control electrode for successively turning on and turning off the electronic switching element at a frequency suitable to produce the step-up voltage across the capacitor and inductor.

6. The electric device of claim 5, wherein the oscillator comprises means responsive to a voltage onto the junction between the cathode of the first diode, the first terminal of the capacitor and the first terminal of the inductor, for stopping operation of said oscillator and therefore production of the step-up voltage across the capacitor and inductor when the amplitude of the ac or dc voltage from the power source is lower than a second predetermined voltage threshold lower than the first predetermined voltage threshold, whereby the amplitude of the voltage signal is no longer raised by the voltage boosting circuit and the power factor controller is disabled.

7. The electric device of claim 1, wherein the means for producing a voltage signal representative of the amplitude of the ac or dc voltage from the power source comprises an inductor device of the rectifier and power converter circuit, said inductor device comprising:

a magnetic core;

a first winding mounted on the magnetic core and supplied with voltage and current from the power source;

a second winding mounted on the magnetic core and in which voltage and current are induced by the voltage and current supplied by the power source to the first winding; and

a capacitor charged by the voltage and current induced in the second winding for producing the voltage signal.

8. The electric device of claim 4, wherein the means for producing a voltage signal representative of the amplitude of the ac or dc voltage from the power source comprises an inductor device of the rectifier and power converter circuit, said inductor device comprising:

a magnetic core;

a first winding mounted on the magnetic core and supplied with voltage and current from the power source;

a second winding mounted on the magnetic core and in which voltage and current are induced by the voltage and current supplied by the power source to the first winding; and

a capacitor charged by the voltage and current induced in the second winding for producing the voltage signal, and having a first grounded terminal and a second terminal connected to the cathode of the second diode.

9. A light-emitting-diode lamp to be supplied by an electric power source, comprising:

a set of light emitting diodes;

a rectifier and power converter circuit for converting ac or dc voltage and current from the power source to dc voltage and current supplied to the set of light emitting diodes, the rectifier and power converter circuit comprising a switching means through which said rectifier and power converter circuit is supplied with the ac or do voltage and current from the power source;

means for producing a voltage signal representative of the amplitude of the ac or dc voltage from the power source;

a power factor controller for controlling the switching means of the rectifier and power converter circuit in view of supplying do voltage and current to the set of light emitting diodes while maintaining the power factor of the light-emitting-diode lamp equal to or close to unity, the power factor controller comprising a voltage comparator means supplied with the voltage signal representative of the amplitude of the ac or dc voltage from the power source for enabling operation of the power factor controller as long as the ac or do voltage from the power source has an amplitude higher than a first predetermined voltage threshold; and

a voltage boosting circuit for raising the amplitude of the voltage signal supplied to the voltage comparator means when the ac or dc voltage from the power source is lower than the first predetermined threshold to thereby keep operation of the power factor controller enabled.