Resonant power converter

• US 6,091,615 A
• Filed: 11/27/1998
• Issued: 07/18/2000
• Est. Priority Date: 11/28/1997
• Status: Expired due to Term

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Mizukoshi, Masahito, Inoshita, Ryosuke
• Primary Examiner(s): BERHANE, ADOLF D
• Application Number:
  US09/200,861
• Time in Patent Office: 599 Days
• Field of Search: 363/16, 363/17, 363/37, 363/56, 363/89, 363/97, 363/98, 363/131, 363/132, 363/40, 318/798, 318/806, 318/811
• US Class Current: 363/98
• CPC Class Codes: H02M 7/53873 with digital control
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A resonant power converter includes a positive bus line (1A) and a negative bus line (1B). A power converting portion (2) connected between a DC power source (1) and a load (5) operates for implementing power conversion. The power converting portion includes a plurality of main switching devices (3a-3f) connected in series and provided between the positive bus line and the negative bus line, and a plurality of flywheel diodes (4a-4f) connected in antiparallel with the main switching devices respectively for each phase. A resonant circuit (8) connected between the positive bus line and the negative bus line includes a resonant capacitor (6) and a resonant reactor (7) connected in series with the resonant capacitor. A control device (13) operates for switching the main switching devices in accordance with a predetermined pattern to enable the power converting portion to implement power conversion. The control device turns on a first switching device among the main switching devices to start resonance to be implemented by the resonant capacitor and the resonant reactor. The control means turns off a second switching device among the main switching devices when a resonant current caused by the resonance is greater than a load current and hence a current flows through one of the flywheel diodes which is connected in antiparallel with the second switching device.

Claims

1. A resonant power converter comprising:

a positive bus line (1A);

a negative bus line (1B);

a power converting portion (2) connected between a DC power source (1) and a load (5) for implementing power conversion, the power converting portion including a plurality of main switching devices (3a-3f) connected in series and provided between the positive bus line and the negative bus line, and a plurality of flywheel diodes (4a-4f) connected in antiparallel with the main switching devices respectively for each phase;

a resonant circuit (8) connected between the positive bus line and the negative bus line, and including a resonant capacitor (6) and a resonant reactor (7) connected in series with the resonant capacitor; and

control means (13) for switching the main switching devices in accordance with a predetermined pattern to enable the power converting portion to implement power conversion;

wherein the control means turns on a first switching device which should turn on based on the gate signal command, the output signal of the gate signal circuit, among the main switching devices to start resonance to be implemented by the resonant capacitor and the resonant reactor, and the control means turns off a second switching device which should turn off based on the gate signal command, the output signal of the gate signal circuit, among the main switching devices when a resonant current caused by the resonance is greater than a load current and hence a current flows through one of the flywheel diodes which is connected in antiparallel with the second switching device.

2. A resonant power converter as recited in claim 1, wherein the control means comprises first means for detecting whether or not a voltage between the positive bus line and the negative bus line is negative, and second means for turning off the second switching device when the first means detects that the voltage between the positive bus line and the negative bus line is negative.

3. A resonant power converter as recited in claim 1, wherein the control means comprises first means for detecting whether or not a voltage across the second switching device is negative, and second means for turning off the second switching device when the first means detects that the voltage across the second switching device is negative.

4. A resonant power converter as recited in claim 1, wherein the control means comprises first means for detecting whether or not a current flows through the second switching device, and second means for turning off the second switching device when the first means detects that a current does not flow through the second switching device.

5. A resonant power converter as recited in claim 1, wherein the control means comprises first means for detecting whether or not a current flows through the flywheel diode connected in antiparallel with the second switching device, and second means for turning off the second switching device when the first means detects that a current flows through the flywheel diode connected in antiparallel with the second switching device.

6. A resonant power converter as recited in claim 1, wherein the control means turns off the second switching device when a predetermined time has elapsed since start of the resonance.

7. A resonant power converter as recited in claim 1, further comprising over-current avoiding means (9) for preventing an over current from flowing through the main switching devices when the main switching devices are turned on.

8. A resonant power converter as recited in claim 7, wherein the over-current avoiding means includes a reactor (9a).

9. A resonant power converter as recited in claim 8, wherein the reactor in the over-current avoiding means has a predetermined inductance chosen not to cause resonance in conjunction with the resonant capacitor and the resonant reactor.

10. A resonant power converter as recited in claim 9, wherein the inductance Ld of the reactor in the over-current avoiding means, an inductance Lr of the resonant reactor, and an inductance Lm of the load have a relation as Lm>

Ld>

Lr.

11. A resonant power converter as recited in claim 8, further comprising a voltage clamp circuit (10) which includes a voltage clamp reactor (10a) coupled with the reactor in the over-current avoiding means for clamping a voltage between the positive bus line and the negative bus line at a predetermined level.

12. A resonant power converter as recited in claim 11, wherein the voltage clamp circuit returns power to the DC power source by a current flowing through the voltage clamp reactor.

13. A resonant power converter as recited in claim 12, wherein the control means includes first means for detecting whether or not a current flowing through the voltage clamp reactor is zero, second means for detecting whether or not a current flowing through the voltage clamp reactor is minimum, and third means for starting the resonance when the first means detects that a current flowing through the voltage clamp reactor is zero or the second means detects that a current flowing through the voltage clamp reactor is minimum.

14. A resonant power converter as recited in claim 7, wherein the over-current avoiding means includes switching means (9b) for disconnecting the power converting portion from the DC power source during a time interval from a moment before start of the resonance to a moment at which the second switching device among the main switching devices is turned off.

15. A resonant power converter as recited in claim 14, wherein the switching means is able to conduct a current in two ways.

16. A resonant power converter as recited in claim 1, further comprising a voltage clamp circuit (10) for clamping a voltage between the positive bus line and the negative bus line at a predetermined level.

17. A resonant power converter as recited in claim 16, wherein the voltage clamp circuit includes a diode (10c) which has an anode connected to the power converting portion and a cathode connected to the DC power source.

18. A resonant power converter as recited in claim 16, wherein the voltage clamp circuit includes a DC voltage source (10d) connected in series with the DC power source, and a diode (10e) which has an anode connected to the power converting portion and a cathode connected to the DC voltage source.

19. A resonant power converter as recited in claim 16, wherein the voltage clamp circuit includes a capacitor (10f) connected in series with the DC power source, a diode (10g) which has an anode connected to the power converting portion and a cathode connected to the capacitor, and switching means for charging and discharging the capacitor during clamp.

20. A resonant power converter comprising:

a positive bus line (1A);

a negative bus line (1B);

a power converting portion (2) connected between a DC power source (1) and a load (5) for implementing power conversion, the power converting portion including a plurality of main switching devices (3a-3f) connected in series and provided between the positive bus line and the negative bus line, and a plurality of flywheel diodes (4a-4f) connected in antiparallel with the main switching devices respectively for each arm;

a resonant circuit (8) connected between the positive bus line and the negative bus line, and including a resonant capacitor (6) and a resonant reactor (7) connected in series with the resonant capacitor; and

control means (13) for turning on the main switching devices to start resonance to be implemented by the resonant capacitor and the resonant reactor, and for turning off a switching device among the main switching devices when the resonance causes a voltage between the positive bus line and the negative bus line to become substantially 0 V.

21. A resonant power converter comprising:

a power converting portion (2) including main switching devices (3a-3f) for a plurality of phases, the power converting portion having an upper arm and a lower arm;

a resonant circuit (8) connected to the power converting portion, and including a resonant capacitor (6) and a resonant reactor (7) connected to the resonant capacitor;

means for short-circuiting the upper arm and the lower arm to each other to enable resonance to be caused by the resonant circuit; and

means for switching the main switching devices to implement commutation during a presence of the resonance.

22. A resonant power converter as recited in claim 21, further comprising short-circuit avoiding means (9) for preventing a short-circuit between the DC power source and the power converting portion during switching of the main switching devices.

23. A resonant power converter as recited in claim 21, further comprising:

a positive bus line and a negative bus line wherein the resonant capacitor and the resonant reactor are connected in series with each other to form a series combination, and the series combination of the resonant capacitor and the resonant reactor is directly connected between the positive bus line and the negative bus line.

24. A resonant power converter comprising:

a power converting portion (2) including upper and lower arms, main switching devices (3a-3f) in the upper and lower arms respectively, and flywheel diodes (4a-4f) connected in antiparallel with the main switching devices respectively;

a resonant circuit (8) connected to the power converting portion, and including a resonant capacitor (6) and a resonant reactor (7) connected in series with the resonant capacitor; and

control means (13) for short-circuiting the upper and lower arms to each other to enable resonance to be caused by the resonant circuit, and for switching a designated switching device among the main switching devices when the resonance causes a current to flow through one of the flywheel diodes which is connected in antiparallel with the designated switching device.

25. A resonant power converter as recited in claim 24, wherein the control means includes timing detection means (161) for detecting desired timings at which the main switching devices are switched, and means (162) for short-circuiting the upper and lower arms to each other at timings equal to the detected desired timings.

26. A resonant power converter as recited in claim 24, wherein the control means includes means for turning on all the main switching devices to implement short-circuiting the upper and lower arms to each other.

27. A resonant power converter as recited in claim 24, further comprising a positive bus line and a negative bus line, wherein the resonant capacitor and the resonant reactor are connected in series with each other to form a series combination, and the series combination of the resonant capacitor and the resonant reactor is directly connected between the positive bus line and the negative bus line.

28. A resonant power converter comprising:

a positive bus line;

a negative bus line;

a power converting portion connected between a DC power source and a load for implementing power conversion, the power converting portion including

a plurality of main switching devices connected in series and provided between the positive bus line and the negative bus line, and

a plurality of flywheel diodes commented antiparallel with the main switching devices respectively for each phase;

a resonant circuit connected between the positive bus line and the negative bus line, and including a resonant capacitor and a resonant reactor connected in series with the resonant capacitor; and

control means for switching the main switching devices in accordance with a predetermined pattern to enable the power converting portion to implement power conversion;

wherein the control means turns on a first switching device which should turn on based on the gate signal command, the output signal of the gate signal circuit, among the main switching devices to start resonance to be implemented by the resonant capacitor and the resonant reactor, and the control means turns off a second switching device which should turn off based on the gate signal command, the output signal of the gate signal circuit, among the main switching devices; and

wherein the control means comprises first means for detecting whether or not a voltage between the positive bus line and the negative bus line is negative, and second means for turning off the second switching device when the first means detects that the voltage between the positive bus line and the negative bus line is negative.