Vapor line pressure control

• US 6,092,378 A
• Filed: 12/22/1997
• Issued: 07/25/2000
• Est. Priority Date: 12/22/1997
• Status: Expired due to Term

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Das, Sathish R., Burkhart, Larry J., Butcher, Ronald G., Schuster, Don A., Perry, Timothy J.
• Primary Examiner(s): WAYNER, WILLIAM E
• Application Number:
  US08/995,624
• Time in Patent Office: 946 Days
• Field of Search: 62/DIG. 17, 62/228.3, 62/186, 62/498
• US Class Current: 62/186
• CPC Class Codes: F25B 13/00 Compression machines, plants or systems, with reversible cycle defrosting cycles F25B47/02
• CPC Class Codes: F25B 2313/0292 related to reversing valves
• CPC Class Codes: F25B 2313/0294 related to the outdoor fan, e.g. controlling speed
• CPC Class Codes: F25B 2313/0314 Temperature sensors near the indoor heat exchanger
• CPC Class Codes: F25B 2313/0315 Temperature sensors near the outdoor heat exchanger
• CPC Class Codes: F25B 2400/18 Refrigerant conversion
• CPC Class Codes: F25B 2600/025 by controlling speed
• CPC Class Codes: F25B 2600/111 of condenser fans
• CPC Class Codes: F25B 2600/23 Time delays
• CPC Class Codes: F25B 2700/19 Pressures
• CPC Class Codes: F25B 49/02 for compression type machines, plants or systems
• CPC Class Codes: F25D 21/002 Defroster control
• CPC Class Codes: F25D 21/02 Detecting the presence of frost or condensate
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
• CPC Class Codes: Y10S 62/17 Condenser pressure control

Abstract

In a heat pump system designed for use with a relatively low pressure refrigerant, provision is made, by use of a vapor pressure control system, to use a higher pressure refrigerant without replacement of the indoor coil and the line set. The vapor pressure is sensed during periods of heat pump operation, and when the pressure reaches a predetermined maximum threshold level, the outdoor fan speed is reduced to thereby cause the vapor pressure to be reduced. When the vapor pressure is reduced to a predetermined minimum threshold level, then the fan speed is resumed so as thereby allow the vapor pressure to again be increased.

Claims

1. In a heat pump system having a compressor, outdoor and indoor fans, outdoor and indoor coils interconnected by liquid and vapor lines, and a reversing valve operable to selectively direct refrigerant flow for either cooling or heating modes of operation, a control system for allowing the use of a replacement refrigerant having a substantially higher pressure than the refrigerant for which the system was designed, without replacement of the lines in the indoor coil or the vapor line, comprising:

means for sensing when the pressure in the vapor line exceeds a predetermined maximum threshold pressure limit for said vapor line during periods of operation in the heat pump mode; and

means for responsively reducing the speed of the outdoor fan to thereby lower the pressure to an acceptable limit below said predetermined pressure limit.

2. A heat pump system as set forth in claim 1 wherein said pressure sensing means is a pressure switch located in an outdoor unit in the system.

3. A heat pump system as set forth in claim 2 wherein said pressure switch is a normally closed switch in series with a drive motor of said outdoor fan.

4. A heat pump system as set forth in claim 3 wherein said pressure switch is designed to open at a first predetermined pressure level and to close at a second predetermined pressure level below that of said first predetermined pressure level.

5. A heat pump system as set forth in claim 1 wherein said speed reducing means is a switch that turns off the outdoor fan.

6. In a heat pump system having a outdoor unit with a compressor, a fan, and a heat exchanger coil, and an indoor unit connected thereto by liquid and vapor tubes, a control system for limiting the pressure in said vapor line during periods of heat pump operation comprising:

a vapor pressure switch with a pressure sensing portion operatively connected in the outdoor unit for sensing the pressure in the vapor line, and with an electrical portion operatively connected in series with a motor of the fan; and

wherein when said pressure switch portion operates to sense a predetermined maximum threshold pressure limit for the vapor line of and causes said switch portion to reduce the speed of the fan and thereby reduce the pressure in the vapor line.

7. A heat pump as set forth in claim 6 wherein said vapor pressure switch is a normally closed switch.

8. A heat pump as set forth in claim 7 wherein said vapor pressure switch is designed to open at a first predetermined pressure level and to close at a second predetermined pressure level below that of said first predetermined pressure level.

9. A heat pump system as set forth in claim 6 wherein said switch portion turns off the outdoor fan.

10. In a heat pump of the type having a compressor, outdoor and indoor fans, outdoor and indoor coils interconnected by respective liquid and vapor interconnect tubes, wherein the pressure in at least one of said tubes is susceptible to exceeding a predetermined maximum threshold pressure limit during periods of operation in the heating mode, a method of controlling the pressure in said tubes comprising the steps:

sensing the pressure in said vapor line;

comparing said sensed pressure with said predetermined maximum threshold pressure limit which is indicative of a safe pressure limit for said vapor line; and

when said sensed pressure is equal to said maximum threshold pressure limit, reducing the speed of the outdoor fan so as to lower the pressure in said tubes.

11. A method as set forth in claim 10 and including the additional step of, when said sensed pressure has been reduced to a minimum threshold pressure, increasing the speed of the outdoor fan so as to raise the pressure in said tubes.

12. A method as set forth in claim 10 wherein said step of reducing the speed of the outdoor fan is accomplished by turning off the electrical power thereto.

13. A method as set forth in claim 11 wherein said step of increasing the speed of the outdoor fan is accomplished by resuming the electrical power thereto.