Actively controlled rotary steerable system and method for drilling wells

• US 6,092,610 A
• Filed: 02/05/1998
• Issued: 07/25/2000
• Est. Priority Date: 02/05/1998
• Status: Expired due to Term

• Current Assignee: Schlumberger Technology Corporation (SLB)
• Original Assignee: Schlumberger Technology Corporation (SLB)
• Inventors: Pirovolou, Dimitrios K., Pisoni, Attilio C., Kotsonis, Spyro J., Kosmala, Alexandre G. E.
• Primary Examiner(s): Lillis, Eileen Dunn
• Assistant Examiner(s): Singh, Sunil
• Application Number:
  US09/019,468
• Time in Patent Office: 901 Days
• Field of Search: 175/61, 175/73, 175/27
• US Class Current: 175/61
• CPC Class Codes: E21B 4/20 combined with surface drive E21B4/10 takes precedence
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes
• CPC Class Codes: E21B 44/005 Below-ground automatic control systems
• CPC Class Codes: E21B 7/068 drilled by a down-hole drilling motor down-hole drives per se E21B4/00, E21B7/067 takes precedence

Abstract

An actively controlled rotary steerable drilling system for directional drilling of wells having a tool collar rotated by a drill string during well drilling. A bit shaft has an upper portion within the tool collar and a lower end extending from the collar and supporting a drill bit. The bit shaft is omni-directionally pivotally supported intermediate its upper and lower ends by a universal joint within the collar and is rotatably driven by the collar. To achieve controlled steering of the rotating drill bit, orientation of the bit shaft relative to the tool collar is sensed and the bit shaft is maintained geostationary and selectively axially inclined relative to the tool collar during drill string rotation by rotating it about the universal joint by an offsetting mandrel that is rotated counter to collar rotation and at the same frequency of rotation. An electric motor provides rotation to the offsetting mandrel with respect to the tool collar and is servo-controlled by signal input from position sensing elements such as magnetometers, gyroscopic sensors, and accelerometers which provide real time position signals to the motor control. In addition, when necessary, a brake is used to maintain the offsetting mandrel and the bit shaft axis geostationary. Alternatively, a turbine is connected to the offsetting mandrel to provide rotation to the offsetting mandrel with respect to the tool collar and a brake is used to servo-control the turbine by signal input from position sensors.

Claims

1. A method for drilling a well and simultaneously steering a drill bit with an actively controlled rotary steerable drilling system, comprising:

rotating a tool collar connected to a drill string, said tool collar defining a longitudinal axis;

with bit shaft positioning means, pivotally rotating a bit shaft supported within said tool collar for rotational movement about a pivot point within said tool collar and in a direction counter to rotation of said tool collar, said bit shaft being rotatably driven by said tool collar and being adapted for supporting a drill bit;

transmitting steering control signals to said bit shaft positioning means causing synchronous pivotal counter-rotation of said bit shaft by said bit shaft positioning means about said pivot point with respect to rotation of said tool collar, and maintaining said longitudinal axis of said bit shaft substantially geostationary and selectively axially inclined relative to the longitudinal axis of said tool collar during rotation of said bit shaft by said tool collar; and

selectively rotationally braking said bit shaft positioning means in reference to external disturbances acting to divert said drill bit from its projected course.

2. The method of claim 1, wherein said transmitting steering control signals comprises:

sensing the location and orientation of said tool collar and the angular position of said bit shaft axis relative to said tool collar and generating real time position signals;

electronically processing said real time position signals and generating said steering control signals; and

controlling said bit shaft axis positioning means in respect to said steering control signals.

3. The method of claim 1, wherein said transmitting steering control signals comprises:

transmitting control signals from a surface location to on-board electronics of said rotary steerable drilling system; and

controlling said bit shaft axis positioning means in response to said steering control signals.

4. A method for drilling a well and simultaneously steering a drill bit with an actively controlled rotary steerable drilling system, comprising:

rotating a tool collar connected to a drill string, said tool collar defining a longitudinal axis;

with bit shaft positioning means, counter-rotating a bit shaft supported for rotational movement about a pivot point within said tool collar, said bit shaft being rotatably driven by said tool collar and being adapted for supporting a drill bit;

dynamically sensing the angular position of said longitudinal axis of said bit shaft relative to said longitudinal axis of said tool collar, the position of said tool collar with respect to the earth and the orientation of said longitudinal axis of said bit shaft relative to said tool collar and providing position signals; and

processing said position signals and developing steering control signals causing synchronous pivotal counter-rotation of said bit shaft about said pivot point by said bit shaft positioning means with respect to rotation of said tool collar for maintaining said longitudinal axis of said bit shaft substantially geostationary and selectively axially inclined relative to the longitudinal axis of said tool collar during rotation of said bit shaft by said tool collar; and

selectively rotationally braking said bit shaft positioning means in reference to external disturbances acting to divert said drill bit from its projected course.

5. The method of claim 4, wherein said maintaining said longitudinal axis of said bit shaft comprises:

responsive to said steering control signals, with said bit shaft positioning means selectively positioning said longitudinal axis of said bit shaft at any selected position between 0° and

a predetermined angle relative to the longitudinal axis of said tool collar.

6. The method of claim 5, wherein said selectively positioning said longitudinal axis of said bit shaft is accomplished responsive to said steering control signals during drilling.

7. The method of claim 5, further comprising:

selectively rotatably positioning a first ring located eccentrically with the longitudinal axis of an offsetting mandrel in said bit shaft axis positioning means and a second ring located concentrically with the longitudinal axis of said bit shaft, with said first and second rings in inter-engaging and relatively rotatable adjustable relation for establishing a selected angle of said longitudinal axis of said bit shaft with respect to said longitudinal axis of said tool collar.

8. The method of claim 7, further comprising:

selectively changing the relative rotational positions of said first and second rings during drilling and thereby selectively changing the angle of said longitudinal axis of said bit shaft with respect to said longitudinal axis of said tool collar and thus changing the steering course of the wellbore being drilled while drilling is in progress.

9. A method for drilling a wellbore with a rotary steerable drilling system connected to a drill string while simultaneously selectively orienting a drill bit being rotated thereby, comprising:

rotating a tool collar with a rotating drill string, said tool collar defining a longitudinal axis and having a bit shaft pivotally mounted therein, said bit shaft defining a longitudinal axis disposed for omnidirectional pivotal movement relative to said tool collar;

operating a turbine within said tool collar with drilling fluid flowing through said tool collar and rotating an output shaft of said turbine;

driving an alternator with said output shaft of said turbine and producing an electrical output of said alternator;

operating an electric motor with said electrical output of said alternator and with a rotary output shaft of said electric motor driving an offsetting mandrel within said tool collar in synchronous pivotal counter-rotational relation with tool collar rotation and translating rotary motion of said offsetting mandrel into pivotal movement of said bit shaft within said tool collar for geostationary orientation of said longitudinal axis of said bit shaft in selected angular relation with said longitudinal axis of said tool collar for drilling a curved wellbore; and

selectively rotationally braking said offsetting mandrel in reference to external disturbances acting to divert said drill bit from its projected course.

10. The method of claim 9, further comprising:

changing the efficiency of said turbine to thus change the power input thereof to said alternator and thus change the electric power input to said electric motor at a given drilling fluid flow rate.

11. The method of claim 9, further comprising:

selectively changing the angle of said longitudinal axis of said bit shaft with respect to said longitudinal axis of said tool collar to any angular relation within a range of angular positioning from 0 for straight wellbore drilling to an angular relation for curved wellbore drilling.

12. The method of claim 11, further comprising:

selectively rotatably positioning a first ring located eccentrically with the longitudinal axis of said offsetting mandrel and a second ring located concentrically with said longitudinal axis of said bit shaft, with said first and second rings in inter-engaging relation for establishing a selected angle of said longitudinal axis of said bit shaft with respect to said tool collar.

13. The method of claim 12, further comprising:

selectively changing the relative rotational positions of said first and second rings during drilling and thereby selectively changing the angle of said longitudinal axis of said bit shaft with respect to said longitudinal axis of said tool collar while rotary drilling is in progress.

14. The method of claim 9, further comprising:

pivotally supporting said bit shaft within said tool collar while maintaining rotary driving relation between said bit shaft and said tool collar; and

transmitting between said tool collar and said bit shaft axial forces acting on said bit shaft in either axial direction.

15. The method of claim 9, wherein said rotary steerable drilling system comprises on-board electronics for signal processing and steering control signal generation and said drill string incorporates a system for formation measuring while drilling and formation position sensing, said method further comprising:

conducting formation measuring while drilling and generating formation measuring signals;

conducting formation position sensing for sensing the subsurface position of said rotary steerable drilling system and generating drilling system position signals;

providing real time signal telemetry of said formation measuring signals and subsurface position signals to said on-board electronics of said rotary steerable drilling system;

processing said formation measuring signals and said subsurface position signals in said on-board electronics and generating steering control signals; and

controlling said rotational positioning of said offsetting mandrel relative to said bit shaft responsive to said steering control signals.

16. The method of claim 9, wherein said tool collar houses an accelerometer providing signals, said method further comprising:

electronically processing said signals of said accelerometer means to selectively measure the orientation of the longitudinal axis of said tool collar and said longitudinal axis of said bit shaft with respect to the earth'"'"'s gravity field; and

actuating said bit shaft responsive to said processed signals for positioning said longitudinal axis of said bit shaft at a predetermined orientation with respect to the earth'"'"'s gravity field for controllably steering the drill bit during wellbore drilling.

17. The method of claim 9, wherein said tool collar houses a magnetometer for providing signals, said method further comprising:

electronically processing said signals of said magnetometer to selectively measure the orientation of said longitudinal axis of said tool collar and said longitudinal axis of said bit shaft with respect to the earth'"'"'s magnetic field; and

actuating said bit shaft responsive to said measurement signals for positioning said longitudinal axis of said bit shaft at a predetermined orientation with respect to the earth'"'"'s magnetic field for controllably steering the drill bit during wellbore drilling.

18. The method of claim 9, wherein said tool collar houses a gyroscopic sensor for providing signals, said method further comprising:

electronically processing said signals of said gyroscopic sensor; and

stabilizing said longitudinal axis of said bit shaft responsive to said electronically processed signals of said gyroscopic sensor.

19. The method of claim 9, wherein said tool collar houses an accelerator and a magnetometer for providing signals, said method further comprising:

selectively electronically processing said signals of said accelerator and said magnetometer with respect to a predetermined toolface angle and providing control signals representing a bit shaft axis deviation angle; and

actuating said bit shaft responsive to said control signals for positioning said longitudinal axis of said bit shaft at a selected bit shaft axis deviation angle for controllably steering the drill bit during wellbore drilling.

20. The method of claim 9, wherein said tool collar having an accelerometer, a magnetometer and a gyroscopic sensor for providing position indicating signals, said method further comprising:

selectively electronically processing said signals of said accelerometer, said magnetometer and said gyroscopic sensor and providing control signals representing bit shaft axis deviation angle; and

actuating said bit shaft responsive to said control signals for positioning said longitudinal axis of said bit shaft at a selected bit shaft axis shaft deviation angle for controllably steering the drill bit during wellbore drilling.

21. The method of claim 9, wherein said tool collar houses a magnetometer and a gyroscopic sensor providing position indicating signals, said method further comprising:

selectively electronically processing said position indicating signals of said magnetometer and said gyroscopic sensor and providing control signals representing bit shaft axis deviation angle; and

actuating said bit shaft responsive to said control signals for positioning said longitudinal axis of said bit shaft at a selected bit shaft axis deviation angle for controllably steering the drill bit during wellbore drilling.

22. The method of claim 9, wherein said tool collar houses therein system electronics for processing position indicating signals and generating bit shaft axis angle control signals, and position indicating sensors, said method further comprising:

conducting signal telemetry between said system electronics and position indicating sensors of said tool collar during well drilling; and

processing said signal telementry for generation of bit shaft steering signals during well drilling.

23. The method of claim 22, further comprising:

maintaining at least some of said position indicating sensors and at least a part of said system electronics in substantially geostationary position during rotation of said tool collar by said drill string.

24. The method of claim 22, further comprising:

maintaining at least some of said position indicating sensors in fixed relation with said offsetting mandrel during rotation of said tool collar.

25. The method of claim 22, further comprising:

maintaining at least some of said position indicating sensors in fixed relation with said bit shaft during rotation of said tool collar.

26. The method of claim 9, wherein said tool collar houses system electronics therein for processing position indicating signals and generating bit shaft steering angle control signals, and position indicating sensors, said method further comprising:

conducting signal telemetry between said system electronics and position indicating sensors of said tool collar by means of inductive coupling during well drilling for generation of bit shaft position signals during well drilling; and

processing said bit shaft position signals by said system electronics and providing steering control signals for selectively positioning said longitudinal axis of said bit shaft relative to said longitudinal axis of said tool collar.

27. The method of claim 9, wherein said tool collar houses system electronics therein for processing position indicating signals and generating bit shaft angle control signals, and position indicating sensors, said method further comprising:

conducting signal telemetry between said system electronics and position indicating sensors of said tool collar by electrical contacts during well drilling for generation of bit shaft axis position control signals during well drilling.

28. The method of claim 9, wherein said tool collar houses therein system electronics for processing position indicating signals and generating bit shaft axis angle control signals, and position indicating sensors, said method further comprising:

maintaining at least some of said position indicating sensors and at least a part of said system electronics substantially geostationary during drilling.

29. The method of claim 9, wherein a measuring while drilling system is located in said drill string, and system electronics and position sensors are located within said rotatable tool collar, said method further comprising:

conducting inductive transmission between said system electronics and position sensors within said rotatable tool collar and said measuring while drilling system.

30. The method of claim 9, wherein a measuring while drilling system is located in said drill string, and system electronics and position sensors are located within said rotatable tool collar, and wherein a flexible sub is interposed in said drill string between said rotatable tool collar and said measuring while drilling system, said method further comprising:

conducting inductive signal telemetry around said flexible sub and between said system electronics and said position sensors of said rotatable tool collar and said measuring while drilling system.

31. The method of claim 9, further comprising:

conducting control signals to said rotary steerable drilling system via flowing drilling fluid by selectively varying the flow rate of the drilling fluid flowing through said rotary steerable drilling system.

32. A method for drilling a wellbore with a rotary steerable drilling system connected to a drill string while simultaneously selectively orienting a drill bit being rotated thereby, comprising:

rotating a tool collar with a rotating drill string, said tool collar defining a longitudinal axis and having a bit shaft pivotally mounted therein, said bit shaft defining a longitudinal axis disposed for omnidirectional pivotal movement relative to said tool collar;

operating a turbine within said tool collar with drilling fluid flowing through said tool collar and rotating an output shaft of said turbine;

driving an alternator with said output shaft of said turbine and producing an electrical output of said alternator;

operating an electric motor with said electrical output of said alternator and with a rotary output shaft of said electric motor driving an offsetting mandrel within said tool collar in synchronous pivotal counter-rotational relation with tool collar rotation, said offsetting mandrel defines an eccentric receptacle having at least one eccentric ring therein and said bit shaft is engaged within said eccentric ring and translating rotary motion of said offsetting mandrel into pivotal movement of said bit shaft within said tool collar for geostationary orientation of said longitudinal axis of said bit shaft in selected angular relation with said longitudinal axis of said tool collar for drilling a curved wellbore; and

selectively adjusting the relative position of said eccentric ring with respect to said eccentric receptacle for selectively establishing said angular relation of said longitudinal axis of said bit shaft relative to said longitudinal axis of said tool collar at a selected angle between 0 and a predetermined angle.

33. A method for drilling a wellbore with a rotary steerable drilling system while simultaneously selectively orienting a drill bit being rotated by a rotatable tool collar of said rotary steerable drilling system, said tool collar defining a longitudinal axis and connected for rotation by a drill string of well drilling equipment, comprising:

rotating said tool collar having a bit shaft mounted therein for pivotal movement relative to said tool collar, said bit shaft defining a longitudinal axis and being rotatably driven by said tool collar;

counter-rotating an offsetting mandrel within said tool collar, said offsetting mandrel having an offset driving connection with said bit shaft and translating rotary motion of said offsetting mandrel into rotary pivoting of said bit shaft about a pivot point within said tool collar;

applying braking for maintaining said longitudinal axis of said bit shaft geostationary and in predetermined angular relation with said longitudinal axis of said tool collar; and

selectively orienting said longitudinal axis of said bit shaft in angular relation with said longitudinal axis of said tool collar for causing the drill bit to drill a curved wellbore in a selected direction.

34. A method for drilling a wellbore with an actively controlled rotary steerable drilling system, comprising:

rotating a tool collar connected to a drill string, said tool collar defining a longitudinal axis;

imparting driving rotation to a bit shaft pivotally supported by said tool collar for pivotal movement of the longitudinal axis thereof about a pivot point relative to the longitudinal axis of said tool collar;

driving a turbine mounted within said tool collar by drilling fluid flow through said tool collar, said turbine having rotary driving connection with an offsetting mandrel mounted for rotation within said tool collar, said offsetting mandrel imparting pivotal counter-rotation to said bit shaft at the same rotary frequency as rotation of said tool collar and establishing a selected angular relation of said longitudinal axis of said bit shaft with said longitudinal axis of said tool collar; and

selectively applying braking force for maintaining said longitudinal axis of said bit shaft substantially geostationary and selectively axially inclined with respect to said longitudinal axis of said tool collar for selectively steering said drill bit and the wellbore being drilled thereby.

35. The method of claim 34, further comprising:

sensing the position of said tool collar with respect to the earth and the orientation of said longitudinal axis of said bit shaft relative to said longitudinal axis of said tool collar and providing position signals;

processing said position signals by system electronics of said rotary steerable drilling system for generation of steering control signals; and

transmitting said steering control signals to said offsetting mandrel causing synchronous pivotal counter-rotation of said bit shaft axis about said pivot point with respect to rotation of said tool collar and maintaining said longitudinal axis of said bit shaft substantially geostationary and selectively axially inclined relative to said longitudinal axis of said tool collar during rotation of said bit shaft by said tool collar.

36. The method of claim 34, wherein said turbine is in rotary driving relation with an alternator, said braking being electromagnetic braking, and further comprising:

rotationally driving said alternator with said turbine, said alternator generating electrical current responsive to said rotational driving thereof and generating heat responsive to resistive load; and

dissipating heat from said alternator by drilling fluid flowing about said alternator.

37. An actively controlled rotary steerable drilling system for well drilling, comprising:

a tool collar being adapted for connection to a drill string for rotation by the drill string and defining a longitudinal axis;

a bit shaft being supported within said tool collar for pivotal movement about a pivot point and being rotatably driven by said tool collar, said bit shaft defining a longitudinal axis and being adapted for supporting a drill bit;

a bit shaft position sensor within said tool collar for dynamically sensing the angular position of said longitudinal axis of said bit shaft relative to said longitudinal axis of said tool collar and providing bit shaft position signals;

system electronics processing said bit shaft position signals of said bit shaft position sensor and causing synchronous pivotal counter-rotation of said bit shaft about said pivot point with respect to rotation of said tool collar and maintaining said longitudinal axis of said bit shaft substantially geostationary and selectively axially inclined relative to the longitudinal axis of said tool collar during rotation of said bit shaft by said tool collar; and

a brake within said tool collar for applying a braking force for maintaining said longitudinal axis of said bit shaft substantially geostationary and selectively axially inclined with respect to said longitudinal axis of said tool collar for selectively steering said drill bit and the wellbore being drilled thereby.

38. The actively controlled rotary steerable drilling system of claim 37, further comprising:

an offsetting mandrel being rotatable within said drilling tool collar and having offsetting driving relation with said bit shaft for imparting rotary pivotal movement to said bit shaft about a pivot point within said tool collar; and

a drive motor imparting counter-rotation to said offsetting mandrel at the same frequency of rotation as the rotation of said tool collar.

39. The actively controlled rotary steerable drilling system of claim 38, wherein:

said offsetting mandrel defines a longitudinal axis coincident with said longitudinal axis of said tool collar and has a variable drive connection with said bit shaft for selectively adjusting the angular relation of said longitudinal axis of said bit shaft with respect to said longitudinal axis of said tool collar within an angular range between 0 and a predetermined angle.

40. The actively controlled rotary steerable drilling system of claim 39, further comprising:

position measurement sensors providing position signals representing the real time position of said tool collar and the angular position of said bit shaft relative to said tool collar during rotation of said tool collar and said bit shaft; and

electronic signal processing circuitry processing said position signals and providing correction signals when the angular position of said bit shaft relative to said tool collar is beyond permissible limits; and

a bit shaft positioning mechanism being responsive to said correction signals for adjusting the angular position of said bit shaft relative to said tool collar to return said bit shaft to a position within permissible limits relative to said tool collar.

41. The actively controlled rotary steerable drilling system of claim 39, wherein said variable drive connection comprises:

said offsetting mandrel defining a bit shaft drive receptacle receiving an end of said bit shaft and being eccentric with said longitudinal axis;

a pair of interengaging eccentric rings being located within said bit shaft drive receptacle with one of said interengaging eccentric rings being in force transmitting contact with said bit shaft and the other of said interengaging eccentric rings being in contact with said bit shaft drive receptacle, said interengaging eccentric rings being relatively positionable for establishing angular positioning of said axis of rotation of said tool collar and said longitudinal axis of said bit shaft; and

means for selectively positioning said interengaging eccentric rings.

42. The actively controlled rotary steerable drilling system of claim 38, wherein said means imparting rotation to said offsetting mandrel comprises:

a rotary motor within said tool collar and being in rotary driving relation with said offsetting mandrel;

a drilling fluid energized power source within said tool collar providing power for driving said rotary motor; and

a motor control for controlling operation of said rotary motor based on real-time measurement of the rotary and angular position of said bit shaft relative to said tool collar.

43. The actively controlled rotary steerable drilling system of claim 42, wherein said motor control comprising:

a position based control loop is integrated with said actively controlled rotary steerable drilling system and said system includes magnetometers, accelerometers and gyroscopic sensors transmitting position indicating signals; and

system electronics processing said position indicating signals and providing motor control signal output for controlling operation of said rotary motor.

44. The actively controlled rotary steerable drilling system of claim 42, wherein:

said rotary motor is an electric motor; and

said drilling fluid energized power source is a turbine driven alternator located within said drilling tool collar providing an electric current output connected in operating relation with said electric motor.

45. The actively controlled rotary steerable drilling system of claim 42, wherein:

said rotary motor is an electric motor; and

said drilling fluid energized power source being a turbine driven alternator located within said drilling tool collar providing an electric current output connected in operating relation with said electric motor; and

said brake selectively applying rotary braking force to said offsetting mandrel.

46. The actively controlled rotary steerable drilling system of claim 42, wherein:

said rotary motor is a hydraulic motor having driving capability for rotating said offsetting mandrel and having rotary braking capability for applying rotary braking force to said offsetting mandrel; and

said drilling fluid energized power source is a drilling fluid driven turbine located within said drilling tool collar providing a rotary power output connected in rotary driving relation with a hydraulic pump.

47. The actively controlled rotary steerable drilling system of claim 37, wherein:

a universal joint is located within said tool collar and supports said bit shaft for pivotal movement relative to said tool collar; and

said universal joint has force transmitting support means permitting pivotal movement of said bit shaft about said pivot point located coincident with said longitudinal axis of said tool collar and transmitting forces from said bit shaft to said tool collar and from said tool collar to said bit shaft.

48. The actively controlled rotary steerable drilling system of claim 47, further comprising:

spaced seals in sealing engagement with said tool collar and said bit shaft and defining a sealed internal chamber within which said universal joint is located; and

a protective and lubricating fluid medium being located within said sealed internal chamber and protecting and lubricating said universal joint.

49. The actively controlled rotary steerable drilling system of claim 48, wherein:

one of said spaced seals is a bellows seal member of tubular configuration having one end thereof sealed to said tool collar and the other end thereof sealed to said bit shaft, said bellows seal member separating said internal chamber from the drilling fluid in the well being drilled.

50. The actively controlled rotary steerable drilling system of claim 37, wherein a universal joint pivotally supporting said bit shaft is located within said tool collar, said universal joint comprising:

ball support structure located within said tool collar defining internal pockets;

said bit shaft defining external pockets disposed for registry with said internal pockets; and

a plurality of pivot ball elements being engaged within said internal pockets and said external pockets and supporting said bit shaft for pivotal movement of the longitudinal axis thereof between 0 and a predetermined angle relative to the longitudinal axis of said tool collar and about a pivot point within said tool collar and coincident with said longitudinal axes of said bit shaft and said tool collar.

51. The actively controlled rotary steerable drilling system of claim 50, further comprising:

at least one thrust force transmission ring interposed between said bit shaft and said tool collar and defining spherical surface generated about said pivot point, said thrust force transmission ring permitting pivotal movement of said bit shaft within said tool collar and simultaneously transmitting forces between said bit shaft and said tool collar.

52. The actively controlled rotary steerable drilling system of claim 51, wherein said at least one thrust force transmission ring comprises:

a first thrust ring interposed between said bit shaft and said tool collar in thrust force transmitting relation with said tool collar, said first thrust ring defining a concave spherical surface segment oriented about said pivot point;

a first bit shaft rotation ring interposed between said bit shaft and said tool collar and defining a convex spherical surface segment in arcuately movable engagement with said concave spherical surface segment of said first thrust ring;

a first retainer in force transmitting relation with said bit shaft and securing said first thrust ring and said bit shaft rotation ring in force transmitting relation with said tool collar and said bit shaft;

a second thrust ring interposed between said tool collar and said bit shaft and being in force transmitting relation with said retainer, said second thrust ring defining a concave spherical surface segment oriented about said pivot point;

a second bit shaft rotation ring interposed between said tool collar and said bit shaft and defining a convex spherical surface segment in arcuately movable force transmitting engagement with said concave spherical surface segment of said second thrust ring; and

a retainer element retaining said second thrust ring and said second bit shaft rotation ring in fixed relation with respect to said tool collar.

53. The actively controlled rotary steerable drilling system of claim 37, further comprising:

at least one magnetometer located within said tool collar providing electronic output signals for dynamically steering said drilling system by selectively orienting said bit shaft during rotation thereof by said tool collar.

54. The actively controlled rotary steerable drilling system of claim 37, further comprising:

a gyroscopic sensor located within said tool collar providing electronic signals for pointing said bit shaft at a desired angle for a period of time.

55. The actively controlled rotary steerable drilling system of claim 37, further comprising:

said tool collar having a reference; and

an accelerometer located within said tool collar providing electronic signals representing the angle between said reference of said tool collar and the gravity field.

56. The actively controlled rotary steerable drilling system of claim 37, further comprising:

an electronic control system located within said tool collar rotatable by said tool collar during drilling.

57. The actively controlled rotary steerable drilling system of claim 37, further comprising:

a thruster connected in said drill string adjacent said tool collar and actuated responsive to control signals of said rotary steerable drilling system for controlling weight on bit during operation of said rotary steerable drilling system.

58. The actively controlled rotary steerable drilling system of claim 57, further comprising:

system electronics located within said tool collar and having programmable thruster control circuitry; and

a drilling fluid control valve located within said thruster and controllably coupled with said system electronics, said control valve being selectively actuated by said system electronics for controlling drilling fluid actuation of said thruster and for minimizing stick-slip of said drill bit and for controlling drill bit speed during drilling.

59. The actively controlled rotary steerable drilling system of claim 58, wherein:

said system electronics comprises programmable circuitry programmable with the complete well profile of the well being drilled and providing said actively controlled rotary steerable drilling system with geosteering capability downhole to permit use of said actively controlled rotary steerable drilling system for drilling the entire deviated section of the wellbore.

60. The actively controlled rotary steerable drilling system of claim 37, further comprising:

a mud motor connected within said drill string above said tool collar establishing a different speed of rotation of said tool collar as compared with the speed of rotation of said drill string.

61. The actively controlled rotary steerable drilling system of claim 60, further comprising:

system electronics within said tool collar;

a control valve located within said mud motor and controllably coupled with said system electronics, said control valve being selectively actuated by said system electronics for controlling drilling fluid actuation of said mud motor.

62. The actively controlled rotary steerable drilling system of claim 37, further comprising:

a mud motor connected within said drill string below said tool collar establishing a different speed of rotation of said drill bit as compared with the speed of rotation of said drill string and said tool collar.

63. The actively controlled rotary steerable drilling system of claim 37, further comprising:

a thruster connected in said drill string adjacent said tool collar and controlling weight on bit during operation of said rotary steerable drilling system; and

a mud motor connected within said drill string establishing a different speed of rotation of said drill bit compared with the speed of rotation of said drill string.

64. The actively controlled rotary steerable drilling system of claim 63, further comprising:

system electronics within said tool collar; and

control valves within the fluid circuits of said thruster and said mud motor controllably actuated by said system electronics for controlling the efficiency of said thruster and said mud motor for adjustment of weight on bit, rotational speed of said bit shaft and thus torque on said bit shaft and said drill bit.

65. The actively controlled rotary steerable drilling system of claim 37, further comprising:

a flexible sub connected in said drill string adjacent said tool collar for enhancing the accuracy of angular positioning of said bit shaft relative to said tool collar.

66. The actively controlled rotary steerable drilling system of claim 37, further comprising:

a measurement sensor located near said drill bit, said measurement sensor permitting position sensing and measurement close to said drill bit and facilitating drilling system controlled steering decisions downhole.

67. The actively controlled rotary steerable drilling system of claim 37, further comprising:

an accelerometer integrated with said bit shaft providing positioning signals reflecting inclination of said bit shaft during drilling.

68. The actively controlled rotary steerable drilling system of claim 37, further comprising:

means for controlling speed and/or torque in response to control signals of said rotary steerable drilling system during drilling.

69. The actively controlled rotary steerable drilling system of claim 68, wherein the controlling means comprises a mud motor.