Electrosurgical generator and system

• US 6,093,186 A
• Filed: 12/18/1997
• Issued: 07/25/2000
• Est. Priority Date: 12/20/1996
• Status: Expired due to Term

• Current Assignee: Gyrus Medical Incorporated (Olympus Corporation)
• Original Assignee: Gyrus Medical Incorporated (Olympus Corporation)
• Inventors: Goble, Colin C. O.
• Primary Examiner(s): PEFFLEY, MICHAEL F
• Application Number:
  US08/993,929
• Time in Patent Office: 950 Days
• Field of Search: 606/32-35, 606/37-42
• US Class Current: 606/34
• CPC Class Codes: A61B 18/1206 Generators therefor
• CPC Class Codes: A61B 18/1485 having a short rigid shaft for accessing the inner body through natural openings
• CPC Class Codes: A61B 2018/00642 with feedback, i.e. closed loop control
• CPC Class Codes: A61B 2018/00666 using a threshold value
• CPC Class Codes: A61B 2018/00702 Power or energy
• CPC Class Codes: A61B 2018/00726 Duty cycle
• CPC Class Codes: A61B 2018/00869 Phase
• CPC Class Codes: A61B 2018/126 bipolar
• CPC Class Codes: A61B 2018/1472 for use with liquid electrolyte, e.g. virtual electrodes
• CPC Class Codes: A61B 2018/162 located on the probe body
• CPC Class Codes: A61B 2218/002 Irrigation

Abstract

A radio frequency generator for an electrosurgical system is provided, the system including an electrode assembly having two electrodes for use immersed in an electrically conductive fluid. The generator has control circuitry for rapidly reducing the delivered radio frequency output power by at least 50% within at most a few cycles of the peak radio frequency output voltage reaching a predetermined threshold limit. In this way, tissue coagulation can be performed in, for example, saline without significant steam generation. The same peak voltage limitation technique is used in a tissue vaporisation or cutting mode to limit the size of the steam pocket at the electrodes and to avoid electrode burning. The generator has a push-pull output stage with a series-resonant output circuit, the output stage being driven by a radio frequency oscillator at a frequency which, in general, differs from the resonant frequency of the resonant output circuit. Power control is achieved by varying the ON-time of switching transistors forming the push-pull output pair and by altering the frequency spacing between the excitation frequency and the resonant frequency of the series-resonant output circuit. In an alternative embodiment, a bridge configuration using two push-pull pairs is used, yielding a further power control variable: the relative phase of the driving signals to the respective transistor pairs.

Claims

1. An electrosurgical generator for supplying radio frequency power to an electrical instrument, the generator comprising a radio frequency output stage having at least a pair of electrosurgical output lines for the delivery of radio frequency power to the instrument, a power supply coupled to the output stage for supplying power to the output stage, and control circuitry including sensing means for deriving a sensing signal representative of the radio frequency peak output voltage developed across the output lines, wherein the output stage comprises a series-resonant output circuit coupled to the output lines and switching means coupled to the resonant output circuit, and wherein the control circuitry is operable to vary the switching intervals of the switching means to reduce the delivered radio frequency power in response to a predetermined condition of the sensing signal.

2. A generator according to claim 1, wherein the series-resonant output circuit comprises the series combination of an inductance and a capacitance, and is coupled to the switching means such that a switched radio frequency output waveform is developed across the series combination, the output lines of the generator being coupled to the series-resonant circuit to receive the radio frequency voltage developed across the inductance or the capacitance.

3. A generator according to claim 2, wherein the output lines are coupled to receive the radio frequency voltage developed across the inductance.

4. A generator according to claim 2, wherein the series combination is coupled between the switching means and a ground connection or one of a pair of supply rails of the power supply means, one of the output lines of the generator being coupled to a junction between the inductance and the capacitance.

5. A generator according to claim 4, wherein the capacitance is connected between the switching means and the junction, and the inductance is coupled between the junction and the ground connection on the said one supply rail.

6. A generator according to claim 2 or claim 3, wherein the switching means comprise semiconductor switching devices connected in a bridge configuration, the series combination being coupled between oppositely phased nodes of the switching means.

7. A generator according to claim 2, including a series-connected coupling capacitance coupled in a signal path between the series-resonant circuit and one of the output lines.

8. A generator according to claim 7, wherein the coupling capacitance is of a smaller value than the capacitance of the series-resonant combination.

9. A generator according to claim 1, wherein the switching means comprise a pair of electronic switches connected in a push-pull series arrangement between a pair of supply rails of the power supply, the series resonant output circuit being coupled to the connection between the electronic switches.

10. A generator according to claim 9, wherein the switching means comprise two pairs of electronic switches in a bridge configuration, each pair connected in a push-pull series arrangement between the supply rails, the series-resonant output circuit being coupled between the connection between the switches of one pair and the connection between the switches of the other pair, the two pairs being arranged so as to be driven with opposite respective phases.

11. A generator according to claim 10, wherein the switching means are connected to switch current repeatedly through the resonant output circuit at a radio frequency, and wherein the control circuitry is so arranged and coupled to the switching means as to reduce the switching means radio frequency duty cycle sufficiently rapidly to cause at least a 50% reduction in delivered output power within 100 μ

s of a predetermined radio frequency peak output voltage threshold having been reached and wherein the control circuitry is arranged to drive each of the electronic switches so as to perform partial cycle switching whereby each has a variable on-time during respective radio frequency cycles, the on-time of both switches being controllable sufficiently rapidly to effect the said at least 50% power reduction within 5 radio frequency cycles.

12. A generator according to claim 9, wherein the switching means are connected to switch current repeatedly through the resonant output circuit at a radio frequency, and wherein the control circuitry is so arranged and coupled to the switching means as to reduce the switching means radio frequency duty cycle sufficiently rapidly to cause at least a 50% reduction in delivered output power within 100 μ

s of a predetermined radio frequency peak output voltage threshold having been reached and wherein the control circuitry is arranged to drive each of the electronic switches so as to perform partial cycle switching whereby each has a variable on-time during respective radio frequency cycles, the on-time of both switches being controllable sufficiently rapidly to effect the said at least 50% power reduction within 5 radio frequency cycles.

13. A generator according to claim 1, wherein the switching means are connected to switch current repeatedly through the resonant output circuit at a radio frequency, and wherein the control circuitry is so arranged and coupled to the switching means as to reduce the switching means radio frequency duty cycle sufficiently rapidly to cause at least a 50% reduction in delivered output power within 100 μ

s of a predetermined radio frequency peak output voltage threshold having been reached.

14. A generator according to claim 13, wherein the control circuitry includes a driver stage including a ramp generator operable to cause a control signal to be applied to the drive stage initially to reduce the said radio frequency duty cycle to cause the at least 50% reduction in power delivered via the output lines, and then progressively to increase the duty cycle at a less rapid rate until the sensing signal indicates that the predetermined voltage threshold has once again been reached.

15. A generator according to claim 1, further including an oscillator for driving the switching means, the oscillator being operable at a frequency which is different from the resonant frequency of the series resonant combination.

16. A generator according to claim 15, including a series-connected coupling capacitance coupled in a signal path between the series-resonant circuit and one of the output lines, and wherein the values of the coupling capacitance and the components of the series-resonant circuit are such that the difference between the oscillator frequency and the resonant frequency is between 1/4(C_c f_r /C_r) and (C_c f/C_r), where C_c is the coupling capacitance, C_r is the capacitance element of the series-resonant circuit and f_r is the resonant frequency.

17. An electrosurgical system including a generator for generating radio frequency power and an electrosurgical instrument having at least one electrode for use immersed in a conductive liquid, wherein the generator comprises an output stage including at least one radio frequency power device, a series-resonant output circuit, and at least a pair of output connections arranged to receive radio frequency power from the power device, one of the pair of connections being connected to the said electrode, and wherein the generator further comprises a control stage operable to reduce the conduction time of the power device during individual radio frequency cycles in response to a sensing signal representative of the peak output voltage across the output connections exceeding a predetermined sensing signal threshold value, whereby the radio frequency power delivered to the electrode structure is rapidly reduced when the conductive liquid is vaporised.

18. A system according to claim 17, wherein the electrode structure includes a projecting treatment electrode and a liquid contact electrode spaced from the treatment electrode, both electrodes being for use surrounded by the conductive liquid and each being connected to a respective one of the pair of output connections, the control stage being operable to reduce the conduction time of the power device when the conductive liquid at the treatment electrode is vaporised thereby to cause the collapse of vapour bubbles at the treatment electrode and a decrease in the electrical load impedance.

19. A system according to claim 18, wherein the electrosurgical instrument has an electrode structure having juxtaposed first and second electrodes for immersion in a conductive liquid, the first and second electrodes respectively forming a tissue contact electrode at an extreme distal end of the instrument and a return electrode proximally spaced from the tissue contact electrode.

20. A system according to claim 18, wherein series-resonant circuit coupled between the power device and the output connections has a resonant frequency which is different from the frequency of operation of the generator.

21. A system according to claim 20, wherein the first and second values are in the ranges of from 150V to 200V and from 250V to 600V respectively, the voltages being peak voltages.

22. A system according to claim 17 and operable in at least a tissue desiccation mode and a tissue cutting or vaporisation mode, wherein the generator includes a mode selection control, and wherein the control stage is operable automatically to adjust the radio frequency power supplied to the electrode structure to limit the peak generator output voltage to a first value when the desiccation mode is selected and to at least one second value when the cutting or vaporisation mode is selected, the second value or values being higher than the first value.

23. A system according to claim 17, operable in at least a tissue desiccation mode and a tissue cutting or vaporisation mode and having a radio frequency oscillator for driving the power device, wherein the generator includes a mode selection control coupled to the oscillator for adjusting the oscillator frequency of the oscillator so as to be higher than the resonant frequency of the series resonant output circuit in the cutting or vaporisation mode and lower than the said resonant frequency in the desiccation mode.

24. An electrosurgical generator for supplying radio frequency power to an electrosurgical instrument, the generator comprising a radio frequency output stage having at least a pair of electrosurgical output connections for the delivery of radio frequency power to the instrument, a radio frequency oscillator for feeding a radio frequency signal to the output stage, and control circuitry including sensing means for deriving a sensing signal representative of the radio frequency signal delivered from the output connections, wherein the output stage comprises a series-resonant output circuit coupled to the output connections, the resonant frequency of the series-resonant output circuit being different from the operation frequency of the oscillator, and wherein the control circuitry provides a feedback signal for controlling the delivered radio frequency power.

25. A generator according to claim 24, wherein the output stage is a push-pull output stage, and the control circuitry is operable to alter the on-time of one or more semiconductor devices forming part of the output stage independently of the frequency of operation.

26. A generator according to claim 24, wherein the sensing means is arranged to derive a sensing signal representative of the radio frequency peak output voltage developed across the output connections.