Suction powered pool cleaner

• US 6,094,764 A
• Filed: 06/04/1998
• Issued: 08/01/2000
• Est. Priority Date: 06/04/1998
• Status: Expired due to Term

• Current Assignee: Zodiac Pool Systems Incorporated (Fluidra, S.A.)
• Original Assignee: Polaris Pool Systems, Inc.
• Inventors: Braidic, Kevin J., Veloskey, Thomas E., Van Etten, Mark D., Hatch, Christopher E.
• Primary Examiner(s): Spisich, Mark
• Application Number:
  US09/090,894
• Time in Patent Office: 789 Days
• Field of Search: 15/1.7, 210/169
• US Class Current: 15/1.7
• CPC Class Codes: E04H 4/1654 Self-propelled cleaners

Abstract

A pool cleaner is provided of the type powered by a suction or vacuum source, such as by connecting the pool cleaner via a vacuum hose or the like to the suction side of a conventional pool water filtration system. The pool cleaner comprises a compact housing carried on wheels for rolling movement along a submerged pool surface. A debris intake nozzle is formed at a lower end of the housing in close proximity with the pool surface, and communicates through a turbine chamber in the housing to the vacuum hose for water-borne vacuuming of debris from the pool surface. Water draw through the turbine chamber rotatably drives a turbine which in turn powers a drive train to rotatably drive the cleaner wheels together with a downforce fan for improved wheel traction. In addition, the drive train operates at least one timer cam for periodically actuating a reverse clutch assembly to drive at least one of the cleaner wheels in reverse for a brief time interval. The timer cam may also function to open a bypass door venting the turbine chamber to partially relieve the vacuum at the intake nozzle during the reverse drive mode.

Claims

1. A pool cleaner for connection to a suction source, said pool cleaner comprising:

a cleaner housing supported by a plurality of wheels for rolling movement over submerged surfaces in a swimming pool;

means defining a turbine chamber within said housing, a debris inlet nozzle for vacuum-drawn flow of water and debris generally circumferentially into the turbine chamber, and a suction outlet fitting for connecting the turbine chamber to the suction source;

a turbine including first and second axial ends rotatably supported within the turbine chamber and adapted to be rotatably driven by vacuum-drawn flow of water from said inlet nozzle and through the turbine chamber for flow through said outlet fitting to the suction source, said inlet nozzle being located within a wall of said housing adjacent said turbine chamber axially between the turbine ends, such that said inlet nozzle defines a flow axis which is transverse with respect to the axis of rotation of the turbine, said turbine chamber including a plenum zone exposed to substantially one axial face of said turbine, said plenum zone being interposed between said turbine and said suction outlet fitting; and

drive train means coupled between said turbine and at least one of said wheels for rotatably transporting said cleaner housing in a normal forward direction.

2. The pool cleaner of claim 1 wherein said turbine is disposed within the turbine chamber for rotation on an axis extending generally in said normal forward direction of travel.

3. The pool cleaner of claim 1 wherein said debris inlet nozzle is carried by said cleaner housing at a bottom side thereof in relatively close proximity with a submerged pool surface for vacuuming debris settled thereon.

4. The pool cleaner of claim 3 wherein said debris inlet nozzle is formed in an access plate removably mounted to said cleaner housing to permit access to the turbine chamber.

5. The pool cleaner of claim 4 wherein a lower face of said access plate intersects said debris inlet nozzle substantially at a right angle and at a relatively sharp edge.

6. The pool cleaner of claim 3 further including means defining recessed flow channels radiating outwardly from said inlet nozzle at the exterior of said cleaner housing.

7. The pool cleaner of claim 6 further including spacer means for maintaining said inlet nozzle in at least slightly spaced relation with a submerged pool surface.

8. The pool cleaner of claim 3 further including means defining an auxiliary inlet port for vacuum-drawn inflow of water generally into the turbine chamber.

9. The pool cleaner of claim 1 wherein said suction outlet fitting is positioned for vacuum-drawn flow of water and debris axially from said turbine.

10. The pool cleaner of claim 9 wherein said outlet fitting is positioned for vacuum-drawn flow of water and debris axially rearwardly from said turbine.

11. The pool cleaner of claim 1 further including a downforce fan coupled by said drive train means for rotatable driving by said turbine to produce an upwardly directed water flow resulting in a downwardly directed reaction force applied to said cleaner housing.

12. The pool cleaner of claim 11 wherein said downforce fan is rotatably mounted within said cleaner housing, said cleaner housing defining at least one intake vent for inflow of water to said downforce fan, and at least one upwardly open discharge vent for discharge flow of water generally upwardly from said downforce fan.

13. The pool cleaner of claim 12 wherein said at least one intake vent comprises a laterally open intake vent.

14. The pool cleaner of claim 1 wherein said turbine includes a plurality of backward curved turbine blades.

15. The pool cleaner of claim 1 wherein said turbine comprises a twin-bladed impeller.

16. The pool cleaner of claim 15 wherein said twin-bladed impeller includes a pair of backward curved blades.

17. The pool cleaner of claim 1 wherein said plurality of wheels comprises a pair of wheels mounted at one side of said cleaner housing, and a single wheel mounted at an opposite side of said cleaner housing.

18. The pool cleaner of claim 1 wherein said cleaner housing defines a front nose oriented at an angle relative to said normal forward direction of travel.

19. The pool cleaner of claim 1 further including reverse drive means actuatable for coupling said at least one of said wheels to said drive train means for transporting said cleaner housing in a reverse drive direction, and timer means driven by said turbine for periodically actuating said reverse drive means.

20. The pool cleaner of claim 19 wherein said reverse drive means comprises a reverse clutch assembly coupled between said at least one of said wheels and said drive train means.

21. The pool cleaner of claim 19 wherein said timer means comprises a timer cam driven by said drive train means.

22. The pool cleaner of claim 19 wherein said reverse drive means comprises a pair of reverse clutch assemblies coupled between said drive train means and at least one of said wheels respectively on opposite sides of said cleaner housing.

23. The pool cleaner of claim 22 wherein said timer means comprises a pair of timer cams driven by said drive train means for separately actuating said pair of reverse clutch assemblies.

24. The pool cleaner of claim 19 further including means for relieving the vacuum at said debris inlet nozzle.

25. The pool cleaner of claim 24 wherein said vacuum relieving means comprises means defining a bypass vent opening into the turbine chamber, and a normally closed bypass door for closing said bypass vent, said bypass door being engaged and opened by said timer means.

26. A pool cleaner for connection to a suction source, said pool cleaner comprising:

a cleaner housing supported by a plurality of wheels for rolling movement over submerged surfaces in a swimming pool;

means defining a turbine chamber within said housing, a debris inlet nozzle for vacuum-drawn flow of water and debris into the turbine chamber, and a suction outlet fitting for connecting the turbine chamber to the suction source;

a turbine rotatably supported within the turbine chamber and adapted to be rotatably driven by vacuum-drawn flow of water from said inlet nozzle and through the turbine chamber for flow through said outlet fitting to the suction source;

drive train means coupled between said turbine and at least one of said wheels for rotatably transporting said cleaner housing in a normal forward direction; and

a downforce fan coupled by said drive train means for rotatable driving by said turbine to produce an upwardly directed water flow resulting in a downwardly directed reaction force applied to said cleaner housing.

27. The pool cleaner of claim 26 wherein said downforce fan is rotatably mounted within said cleaner housing, said cleaner housing defining at least one intake vent for inflow of water to said downforce fan, and at least one upwardly open discharge vent for discharge flow of water generally upwardly from said downforce fan.

28. The pool cleaner of claim 27 wherein said at least one intake vent comprises a laterally open intake vent.

29. The pool cleaner of claim 26 wherein said turbine includes a plurality of backward curved turbine blades.

30. The pool cleaner of claim 29 wherein said turbine comprises a twin-bladed impeller.

31. The pool cleaner of claim 26 wherein said turbine is disposed within the turbine chamber for rotation on an axis extending generally in said normal forward direction of travel.

32. The pool cleaner of claim 26 wherein said debris inlet nozzle is carried by said cleaner housing at a bottom side thereof in relatively close proximity with a submerged pool surface for vacuuming debris settled thereon.

33. The pool cleaner of claim 32 wherein said debris inlet nozzle is formed in an access plate removably mounted to said cleaner housing to permit access to the turbine chamber.

34. The pool cleaner of claim 33 further including means defining recessed flow channels radiating outwardly from said inlet nozzle at the exterior of said cleaner housing.

35. The pool cleaner of claim 34 further including spacer means for maintaining said inlet nozzle in at least slightly spaced relation with a submerged pool surface.

36. The pool cleaner of claim 33 further including means defining an auxiliary inlet port for vacuum-drawn inflow of water into the turbine chamber.

37. The pool cleaner of claim 32 wherein said inlet nozzle is oriented for vacuum-drawn inflow of water generally circumferentially into the turbine chamber for rotatably driving said turbine.

38. The pool cleaner of claim 37 wherein said suction outlet fitting is positioned for vacuum-drawn flow of water and debris axially from said turbine, and wherein the turbine chamber includes a plenum zone exposed to substantially one axial face of said turbine, said plenum zone being interposed between said turbine and said suction outlet fitting.

39. The pool cleaner of claim 26 wherein said plurality of wheels comprises a pair of wheels mounted at one side of said cleaner housing, and a single wheel mounted at an opposite side of said cleaner housing.

40. The pool cleaner of claim 26 wherein said cleaner housing defines a front nose oriented at an angle relative to said normal forward direction of travel.

41. The pool cleaner of claim 26 further including reverse drive means actuatable for coupling said at least one of said wheels to said drive train means for transporting said cleaner housing in a reverse drive direction, and timer means driven by said turbine for periodically actuating said reverse drive means.

42. The pool cleaner of claim 41 further including means for relieving the vacuum at said debris inlet nozzle.

43. A pool cleaner for connection to a suction source, said pool cleaner comprising:

a cleaner housing supported by a plurality of wheels for rolling movement over submerged surfaces in a swimming pool;

means defining a turbine chamber within said housing, a debris inlet nozzle for vacuum-drawn flow of water and debris into the turbine chamber, and a suction outlet fitting for connecting the turbine chamber to the suction source;

a turbine rotatably supported within the turbine chamber and adapted to be rotatably driven by vacuum-drawn flow of water from said inlet nozzle and through the turbine chamber for flow through said outlet fitting to the suction source;

drive train means coupled between said turbine and at least one of said wheels for rotatably transporting said cleaner housing in a normal forward direction;

reverse drive means actuatable for coupling said at least one of said wheels to said drive train means for driving said at least one of said wheels in a reverse drive direction, said reverse drive means comprising a pair of reverse clutch assemblies coupled between said drive train means and at least one of said wheels respectively on opposite sides of said cleaner housing; and

timer means driven by said turbine for periodically actuating said reverse drive means.

44. The pool cleaner of claim 43 wherein said timer means comprises a timer cam driven by said drive train means.

45. The pool cleaner of claim 43 wherein said timer means comprises a pair of timer cams driven by said drive train means for separately actuating said pair of reverse clutch assemblies.

46. The pool cleaner of claim 43 wherein said inlet nozzle is oriented for vacuum-drawn inflow of water generally circumferentially into the turbine chamber for rotatably driving said turbine.

47. The pool cleaner of claim 46 wherein the turbine chamber includes a plenum zone exposed to substantially one axial face of said turbine, said plenum zone being interposed between said turbine and said suction outlet fitting.

48. A pool cleaner for connection to a suction source, said pool cleaner comprising:

a cleaner housing supported by a plurality of wheels for rolling movement over submerged surfaces in a swimming pool;

means defining a turbine chamber within said housing, a debris inlet nozzle for vacuum-drawn flow of water and debris into the turbine chamber, and a suction outlet fitting for connecting the turbine chamber to the suction source;

a turbine rotatably supported within the turbine chamber and adapted to be rotatably driven by vacuum-drawn flow of water from said inlet nozzle and through the turbine chamber for flow through said outlet fitting to the suction source;

drive train means coupled between said turbine and at least one of said wheels for rotatably transporting said cleaner housing in a normal forward direction;

reverse drive means actuatable for coupling said at least one of said wheels to said drive train means for driving said at least one of said wheels in a reverse drive direction;

timer means driven by said turbine for periodically actuating said reverse drive means; and

means for relieving the vacuum at said debris inlet nozzle, said vacuum relieving means comprising means defining a bypass vent opening into the turbine chamber, and a normally closed bypass door for closing said bypass vent, said bypass door being engaged and opened by said timer means.

49. A pool cleaner for connection to a suction source, said pool cleaner comprising:

a cleaner housing supported by a plurality of wheels for rolling movement over submerged surfaces in a swimming pool;

means defining a turbine chamber within said housing, a debris inlet nozzle for vacuum-drawn flow of water and debris into the turbine chamber, and a suction outlet fitting for connecting the turbine chamber to the suction source;

a turbine rotatably supported within the turbine chamber and adapted to be rotatably driven by vacuum-drawn flow of water from said inlet nozzle and through the turbine chamber for flow through said outlet fitting to the suction source;

drive train means coupled between said turbine and at least one of said wheels for rotatably transporting said cleaner housing in a normal forward direction;

reverse drive means actuatable for coupling said at least one of said wheels to said drive train means for driving said at least one of said wheels in a reverse drive direction;

timer means driven by said turbine for periodically actuating said reverse drive means; and

a downforce fan coupled by said drive train means for rotatable driving by said turbine to produce an upwardly directed water flow resulting in a downwardly directed reaction force applied to said cleaner housing.

50. The pool cleaner of claim 49 wherein said downforce fan is rotatably mounted within said cleaner housing, said cleaner housing defining at least one intake vent for inflow of water to said downforce fan, and at least one upwardly open discharge vent for discharge flow of water generally upwardly from said downforce fan.

51. A pool cleaner for connection to a suction source, said pool cleaner comprising:

a cleaner housing supported by a plurality of wheels for rolling movement over submerged surfaces in a swimming pool;

means defining a turbine chamber within said housing, a debris inlet nozzle for vacuum-drawn flow of water and debris into the turbine chamber, and a suction outlet fitting for connecting the turbine chamber to the suction source;

a turbine rotatably supported within the turbine chamber and adapted to be rotatably driven by vacuum-drawn flow of water from said inlet nozzle and through the turbine chamber for flow through said outlet fitting to the suction source;

drive train means coupled between said turbine and at least one of said wheels for rotatably transporting said cleaner housing in a normal forward direction;

reverse drive means actuatable for coupling said at least one of said wheels to said drive train means for driving said at least one of said wheels in a reverse drive direction; and

timer means driven by said turbine for periodically actuating said reverse drive means;

said turbine being disposed within the turbine chamber for rotation on an axis extending generally in said normal forward direction of travel.

52. A pool cleaner for connection to a suction source, said pool cleaner comprising:

a cleaner housing supported by a plurality of wheels for rolling movement over submerged surfaces in a swimming pool;

means defining a turbine chamber within said housing, a debris inlet nozzle for vacuum-drawn flow of water and debris into the turbine chamber, and a suction outlet fitting for connecting the turbine chamber to the suction source;

a turbine rotatably supported within the turbine chamber and adapted to be rotatably driven by vacuum-drawn flow of water from said inlet nozzle and through the turbine chamber for flow through said outlet fitting to the suction source;

drive train means coupled between said turbine and at least one of said wheels for rotatably transporting said cleaner housing in a normal forward direction;

a downforce fan coupled by said drive train means for rotatable driving by said turbine to produce an upwardly directed water flow resulting in a downwardly directed reaction force applied to said cleaner housing;

reverse drive means actuatable for coupling said at least one of said wheels to said drive train means for driving said at least one of said cleaner wheels in a reverse drive direction; and

timer means driven by said turbine for periodically actuating said reverse drive means;

said turbine being disposed within the turbine chamber for rotation on an axis extending generally in said normal forward direction of travel, said inlet nozzle being oriented for vacuum-drawn inflow of water generally circumferentially into the turbine chamber for rotatably driving said turbine, and wherein the turbine chamber includes a plenum zone exposed to substantially one axial face of said turbine, said plenum zone being interposed between said turbine and said suction outlet fitting.

53. The pool cleaner of claim 52 wherein said reverse drive means comprises a reverse clutch assembly coupled between said at least one of said wheels and said drive train means.

54. The pool cleaner of claim 52 wherein said timer means comprises a timer cam driven by said drive train means.

55. The pool cleaner of claim 52 wherein said reverse drive means comprises a pair of reverse clutch assemblies coupled between said drive train means and at least one of said wheels respectively on opposite side of said cleaner housing.

56. The pool cleaner of claim 55 wherein said timer means comprises a pair of timer cams driven by said drive train means for separately actuating said pair of reverse clutch assemblies.

57. The pool cleaner of claim 52 further including means for relieving the vacuum at said debris inlet nozzle.

58. The pool cleaner of claim 57 wherein said vacuum relieving means comprises means defining a bypass vent opening into the turbine chamber, and a normally closed bypass door for closing said bypass vent, said bypass door being engaged and opened by said timer means.

59. The pool cleaner of claim 52 wherein said downforce fan is rotatably mounted within said cleaner housing, said cleaner housing defining at least one intake vent for inflow of water to said downforce fan, and at least one upwardly open discharge vent for discharge flow of water generally upwardly from said downforce fan.