Method and apparatus for an L.E.D. flashlight

• US 6,095,661 A
• Filed: 03/19/1998
• Issued: 08/01/2000
• Est. Priority Date: 03/19/1998
• Status: Expired due to Term

• Current Assignee: Lemaire Illumination Technologies LLC
• Original Assignee: PPT Vision, Inc. (Datalogic S.p.A.)
• Inventors: Lebens, Gary A., Bourn, Charles T., Lemaire, Charles A.
• Primary Examiner(s): O'Shea, Sandra
• Assistant Examiner(s): Zeade, Bertrand
• Application Number:
  US09/044,559
• Time in Patent Office: 866 Days
• Field of Search: 362/157, 362/183, 362/159, 362/184, 362/208, 362/800, 362/249, 315/224, 315/307, 315/291, 315/312, 315/360, 315/362
• US Class Current: 362/184
• CPC Class Codes: F21L 4/027 the light sources being a LED
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H04B 10/502 LED transmitters
• CPC Class Codes: H04B 10/564 Power control
• CPC Class Codes: H04N 23/74 by influencing the scene brightness using illuminating means
• CPC Class Codes: H05B 45/12 using optical feedback
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/22 using optical feedback
• CPC Class Codes: H05B 45/32 Pulse-control circuits
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: H05B 45/50 responsive to malfunctions or undesirable behaviour of LEDs; responsive to LED life; Protective circuits
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]
• CPC Class Codes: Y10S 362/80 Light emitting diode
• CPC Class Codes: Y10S 362/802 Position or condition responsive switch

Abstract

Improved method and apparatus for hand-held portable illumination. A flashlight and corresponding method are described. The flashlight includes a housing, a plurality of LEDs, and an electrical circuit that selectively applies power from the DC voltage source to the LED units, wherein the flashlight is suitable for handheld portable operation by a user. In one embodiment, the first electrical circuit further includes a control circuit for maintaining a predetermined light output level of the LED units as a charge on a battery varies. In another embodiment, the control circuit maintains an average predetermined light output level of the LED units as the charge on the battery cell varies by changing a pulse width or frequency as the charge on the battery cell varies to maintain a given average light output. Another aspect provides an illumination source that includes a light-emitting diode (LED) housing including one or more LEDs, and a control circuit that selectively applies power from a source of electric power to the LEDs, the control circuit substantially maintaining a light output characteristic of the LEDs as a voltage of the voltage source varies over a range that would otherwise vary the light output characteristic. Still another aspect provides an illumination source including a light-emitting diode (LED) housing including one or more LEDs; and a control circuit that selectively applies power from a source of electric power to the LEDs, thus maintaining or controlling a light output color spectrum of the LEDs.

Claims

1. A flashlight, comprising:

(a) a flashlight housing, the housing being suitable for at least one of receiving therein and mounting thereon at least one DC voltage source;

(b) a light-emitting diode (LED) housing connected to the flashlight housing, the LED housing comprising a first plurality of LED units that each emit light and have a reflector for collimating the emitted light forwardly therefrom generally along an optical axis of one of the plurality of LED units, the first plurality of LED units including at least seven individual LED units; and

(c) a first electrical circuit that selectively applies pulsed power from the DC voltage source to the LED units, wherein the pulses have a frequency high enough that light produced by the LED units has an appearance to a human user of being continuous rather than pulsed, and the pulses have at least one characteristic that is controlled by the first electrical circuit in order to maintain an average predetermined light output level of the LED units as a voltage on the DC voltage source varies;

wherein the flashlight is of such compact size and low weight as to be suitable for single-handed portable operation by a user, the flashlight further having a purpose of providing general-purpose illumination.

2. The flashlight of claim 1, wherein the LED optical axes of the first plurality of LED units are substantially parallel to one another.

3. The flashlight of claim 2, further comprising:

a second plurality of LED units that each emit light and have a reflector for collimating the emitted light forwardly therefrom generally along an LED optical axis, wherein the LED optical axes of the second plurality of LED units converge forwardly from the housing.

4. The flashlight of claim 1, wherein an optical spread angle of the first plurality of LED units are substantially equal to one another.

5. The flashlight of claim 4, further comprising:

a second plurality of LED units that each emit light and have a reflector for collimating the emitted light forwardly therefrom generally along an LED optical axis, wherein an optical spread angle of the second plurality of LED units are substantially equal to one another, and different than the optical spread angle of the first plurality of LED units.

6. The flashlight of claim 1, wherein the DC voltage source includes at least one battery cell.

7. The flashlight of claim 6, wherein

the LED units are connected in a parallel-series configuration with at least two LED units coupled in parallel to one another and in series with at least one other LED unit;

and

the DC voltage source includes at least three battery cells connected in series.

8. The flashlight of claim 6, wherein the first electrical circuit further includes a control circuit for maintaining a predetermined light output level of the LED units as a charge on the battery cell varies.

9. The flashlight of claim 8, wherein the control circuit maintains an average predetermined light output level of the LED units as the charge on the battery cell varies by increasing a pulse width to the LED units as the charge on the battery cell decreases.

10. The flashlight of claim 8, wherein the control circuit maintains an average predetermined light output level of the LED units by measuring a battery voltage and adjusting a pulse width to the LED units based on the measured voltage to maintain the average light output at the predetermined level.

11. The flashlight of claim 8, wherein the control circuit maintains an average predetermined light output level of the LED units by measuring an average light output and adjusting a pulse width to the LED units based o n the measured light output to maintain the measured average light output at the predetermined level.

39. The flashlight of claim 2, further comprising:

a second plurality of LED units that each emit light and have a reflector for collimating the emitted light forwardly therefrom generally along an LED optical axis, wherein the LED optical axes of the second plurality of LED units diverge from one another forwardly from the housing.

40. The flashlight of claim 1, wherein the first electrical circuit further includes a control circuit for maintaining a predetermined light output level of the LED units as a voltage on the DC voltage source varies.

41. The flashlight of claim 40, wherein the control circuit maintains an average predetermined light output level of the LED units by measuring a voltage and adjusting a pulse width to the LED units to maintain the average light output at the predetermined level.

42. The flashlight of claim 40, wherein the control circuit maintains an average predetermined light output level of the LED units by measuring a voltage and adjusting a pulse energy to the LED units to maintain the average light output at the predetermined level.

43. The flashlight of claim 40, wherein the control circuit maintains an average predetermined light output level of the LED units by measuring a voltage and adjusting a pulse frequency to the LED units to maintain the average light output at the predetermined level.

44. The flashlight of claim 8, wherein the control circuit maintains an average predetermined light output level of the LED units as the charge on the battery cell varies by increasing a pulse frequency as the charge on the battery cell decreases.

45. The flashlight of claim 8, wherein the control circuit maintains an average predetermined light output level of the LED units as the charge on the battery cell varies by increasing a pulse energy as the charge on the battery cell decreases.

46. The flashlight of claim 8, wherein the control circuit maintains an average predetermined light output level of the LED units by measuring a battery voltage and adjusting a pulse frequency based on the measured voltage to maintain the average light output at the predetermined level.

47. The flashlight of claim 8, wherein the control circuit maintains an average predetermined light output level of the LED units by measuring a battery voltage and adjusting a pulse energy based on the measured voltage to maintain the average light output at the predetermined level.

48. The flashlight of claim 8, wherein the control circuit maintains an average predetermined light output level of the LED units by measuring an average light output and adjusting a pulse frequency based on the measured light output to maintain the measured average light output at the predetermined level.

49. The flashlight of claim 8, wherein the control circuit maintains an average predetermined light output level of the LED units by measuring an average light output and adjusting a pulse energy based on the measured light output to maintain the measured average light output at the predetermined level.

12. A flashlight, comprising:

(a) a flashlight housing, the housing being suitable for at least one of receiving therein and mounting thereon at least one DC voltage source that includes at least one battery cell;

(b) a light-emitting diode (LED) housing connected to the flashlight housing, the LED housing comprising one or more first LED units that each emit light and have a reflector for collimating the emitted light forwardly therefrom generally along an LED optical axis; and

(c) a first electrical circuit that selectively applies power from the DC voltage source to the LED units, the first electrical circuit further comprising a control circuit for maintaining a predetermined light output level of the LED units as a charge on the battery cell varies;

wherein the flashlight is of such compact size and low weight as to be suitable for single-handed portable operation by a user, the flashlight further having a purpose of providing general-purpose illumination.

13. The flashlight of claim 12, the first LED units being a first plurality of LED units, wherein the LED optical axes of the first plurality of LED units are substantially parallel to one another.

14. The flashlight of claim 13, further comprising:

a second plurality of LED units that each emit light and have a reflector for collimating the emitted light forwardly therefrom generally along an LED optical axis, wherein the LED optical axes of the second plurality of LED units converge from one another forwardly from the housing.

15. The flashlight of claim 12, the first LED units being a first plurality of LED units, wherein an optical spread angle of the first plurality of LED units are substantially equal to one another.

16. The flashlight of claim 15, further comprising:

a second plurality of LED units that each emit light and have a reflector for collimating the emitted light forwardly therefrom generally along an LED optical axis, wherein an optical spread angle of the second plurality of LED units are substantially equal to one another, and different than the optical spread angle of the first plurality of LED units.

50. The flashlight of claim 13, further comprising:

a second plurality of LED units that each emit light and have a reflector for collimating the emitted light forwardly therefrom generally along an LED optical axis, wherein the LED optical axes of the second plurality of LED units diverge from one another forwardly from the housing.

17. A method of providing general-purpose illumination of such compact size and low weight as to be suitable for single-handed portable operation by a user, comprising the steps of:

(a) providing one or more first LED units that each emit light and have a reflector for collimating the emitted light forwardly therefrom generally along an LED optical axis;

(b) selectively applying power from a DC voltage source to the LED units; and

(c) maintaining a predetermined light output level of the LED units as a charge on the DC voltage source varies by controlling the step (b).

18. The method of claim 17, wherein the step of maintaining maintains an average predetermined light output level of the LED units as the charge on the battery cell varies by increasing one or more pulse characteristics selected from the group consisting of

(1) a pulse width,

(2) a pulse energy, and

(3) a pulse frequency

as the charge on the battery cell decreases.

19. The method of claim 17, wherein the step of maintaining maintains an average predetermined light output level of the LED units by measuring a battery voltage and adjusting

one or more pulse characteristics selected from the group consisting of

(1) a pulse width,

(2) a pulse energy, and

(3) a pulse frequency to the LED units based on the measured voltage to maintain the average light output at the predetermined level.

20. The method of claim 17, wherein the step of maintaining maintains an average predetermined light output level of the LED units by measuring a light output and adjusting one or more pulse characteristics selected from the group consisting of

(1) a pulse width,

(2) a pulse energy, and

(3) a pulse frequency to the LED units based on the measured light output to maintain an average light output at the predetermined level.

21. An illumination source, comprising:

(a) a light-emitting diode (LED) housing comprising one or more LEDs; and

(b) a control circuit that selectively applies power from a source of electric power to the LEDs, the control circuit substantially maintaining a light output characteristic of the LEDs as a voltage of the voltage source varies over a range that would otherwise vary the light output characteristic.

22. The illumination source of claim 21, wherein the light output characteristic that is maintained is light output intensity.

23. The illumination source of claim 22, wherein the control circuit maintains the light output intensity of the LED units as the voltage of the DC voltage source varies by increasing

one or more pulse characteristics selected from the group consisting of

(1) a pulse width,

(2) a pulse energy, and

(3) a pulse frequency

as the voltage of the DC voltage source decreases.

24. The illumination source of claim 22, wherein the control circuit maintains an average predetermined light output level of the LED units by measuring a voltage and adjusting

one or more pulse characteristics selected from the group consisting of

(1) a pulse width,

(2) a pulse energy, and

(3) a pulse frequency

to maintain the average light output at the predetermined level.

25. The illumination source of claim 22, wherein the control circuit maintains an average predetermined light output level of the LED units by measuring an average light output and adjusting a pulse width or a pulse frequency or both to maintain the measured average light output at the predetermined level.

26. A battery-powered portable flashlight (100) comprising:

a casing (110) suitable to hold a battery;

one or more light-emitting devices (LEDs) (150) mounted to the casing;

a switch (140) mounted to the casing; and

a control circuit (130) coupled to the battery, the LEDs, and the switch, wherein the control circuit drives the LEDs with electrical pulses at a frequency high enough that light produced by the LEDs has an appearance to a human user of being continuous rather than pulsed, and wherein the LEDs have proportion of on-time that increases as remaining battery power decreases.

27. The flashlight of claim 26, further comprising:

a feedback circuit that controls the pulses so that light intensity produced by the LEDs, as perceived by the human user, is substantially constant across a greater range of battery power than a corresponding range for which light intensity is equally constant without the feedback circuit.

28. The flashlight of claim 27, wherein the feedback circuit measures a light output of the LEDs.

29. The flashlight of claim 26, further comprising:

a battery-voltage-measuring circuit coupled to the control circuit.

38. The flashlight of claim 26, further comprising:

a feedback circuit that controls the pulses so that light intensity produced by the LEDs, as perceived by the human user, is substantially constant across a greater range of battery voltage than a corresponding range for which light intensity is equally constant without the feedback circuit.

30. A method for driving battery-powered portable flashlight (100) having a casing (110), a DC power source mounted to the casing, one or more solid-state light-emitting device (LEDs) (150) mounted to the casing, the method comprising the steps of:

receiving input from a user; and

based on the received input, generating a series of pulses to drive the LEDs such that the LEDs have proportion of on-time that increases as remaining battery power decreases.

31. An illumination source, comprising:

(a) a light-emitting diode (LED) housing comprising one or more LEDs;

(b) a source of electrical power; and

(c) a control circuit that selectively applies power from a source of electric power to the one or more LEDs to substantially maintain a predetermined color spectrum of the one or more LEDs as a voltage of the source of electric power varies over a range that would otherwise vary the light output color spectrum.

32. The illumination source of claim 31, wherein:

the one or more LEDs comprise one or more LEDs having a first characteristic color spectrum output and one or more LEDs having a second characteristic color spectrum output, the first characteristic color spectrum output different from the second characteristic color spectrum output; and

wherein

the control circuit controls a pulse characteristic in order to control the proportion of light output having the first characteristic color spectrum output to that having the second characteristic color spectrum output.

33. The illumination source of claim 31, wherein:

the one or more LEDs comprise one or more LEDs each one having a characteristic color spectrum output that varies based on applied current; and

wherein

the control circuit controls a pulse current in order to control the characteristic color spectrum output.

34. An illumination source, comprising:

(a) a light-emitting diode (LED) housing comprising one or more LEDs; and

(b) an electrical control circuit that selectively applies pulsed power from a DC voltage source of electric power to the LEDs to control a light output color spectrum of the one or more LEDs and maintain a predetermined light output level of the LED units as a charge on the DC voltage source varies.

35. The illumination source of claim 34, wherein:

the one or more LEDs comprise one or more LEDs having a first characteristic color spectrum output and one or more LEDs having a second characteristic color spectrum output, the first characteristic color spectrum output different from the second characteristic color spectrum output; and

wherein

the control circuit controls one or more pulse characteristics in order to control the proportion of light output having the first characteristic color spectrum output to that having the second characteristic color spectrum output.

36. The Illumination source of claim 34, wherein:

the one or more LEDs comprise one or more LEDs each having a characteristic color spectrum output that varies based on applied current; and

wherein

the control circuit controls a pulse current in order to control the characteristic color spectrum output.

37. The illumination source of claim 34, further comprising:

(c) a machine-vision imaging device; and

(d) an image processor coupled to receive image signals from the imaging device, wherein the control circuit controls.

51. The illumination source of claim 34, wherein:

the control circuit further controls a pulse width in order to further control an average light intensity.

52. The illumination source of claim 34, wherein:

the control circuit further controls a pulse frequency in order to further control an average light intensity.