Actively cooled lighting trim apparatus

• US 6,095,671 A
• Filed: 01/07/1999
• Issued: 08/01/2000
• Est. Priority Date: 01/07/1999
• Status: Expired due to Fees

• Current Assignee: Barry Hutain
• Original Assignee: Barry Hutain
• Inventors: Hutain, Barry
• Primary Examiner(s): HUSAR, STEPHEN F
• Application Number:
  US09/227,496
• Time in Patent Office: 572 Days
• Field of Search: 362/96, 362/264, 362/294, 362/373, 362/365, 362/276
• US Class Current: 362/373
• CPC Class Codes: F21S 2/00 Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
• CPC Class Codes: F21S 8/026 intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling
• CPC Class Codes: F21V 21/048 Mounting arrangements for fastening lighting devices to false ceiling frameworks
• CPC Class Codes: F21V 23/008 the casing being outside the housing of the lighting device
• CPC Class Codes: F21V 23/023 Power supplies in a casing F21V23/003 takes precedence
• CPC Class Codes: F21V 25/10 coming into action when lighting device is overloaded, e.g. thermal switch
• CPC Class Codes: F21V 29/507 of means for protecting lighting devices from damage, e.g. housings
• CPC Class Codes: F21V 29/67 characterised by the arrangement of fans
• CPC Class Codes: F21V 29/773 the planes containing the fins or blades having the direction of the light emitting axis
• CPC Class Codes: F21V 33/0092 with heating or cooling devices
• CPC Class Codes: F21Y 2103/37 U-shaped
• CPC Class Codes: F24F 3/056 the air at least partially flowing over lighting fixtures, the heat of which is dissipated or used outlets for directing or distributing air into rooms or spaces combined with lighting fixtures F24F13/078

Abstract

An actively cooled recessed lighting trim apparatus is disclosed. The trim apparatus comprises a trim housing that fits within a standard recessed lighting fixture housing to define a space between the lighting fixture housing and the trim housing; a trim ring or face that has a vent for admitting a cooling fluid to the space; and a means for actively cooling the space or the trim housing. The space forms a low-pressure plenum through which a cooling fluid is circulated. A thermal protector may be secured within the trim housing to turn off a lamp in the housing if the internal temperature of the space, or of the trim housing, becomes too hot. The cooling means, which may be a fan, actively draws a cooling fluid in through the vent of the trim ring, over the trim housing and the illuminated lamp, and exhausts warmed cooling fluid out though gaps between the lamp and the trim ring. Accordingly, high-wattage lamps may be used safely in recessed lighting installations.

Claims

1. An actively cooled lighting apparatus for use in conjunction with a first housing that receives a lamp, comprising:

a second housing comprising an outer wall that fits within and spaced apart from the first housing to thereby define a space between the outer wall and the first housing;

a plate mounted to the second housing and having one or more vents that admit to the space; and

means for cooling the second housing by drawing a cooling fluid from outside the second housing, through the vents, through the space, and exhausting the cooling fluid around the lamp to outside the second housing.

2. The apparatus recited in claim 1, further comprising means, mounted within the second housing, for receiving the lamp.

3. The apparatus recited in claim 1, wherein the plate includes a hole through which the lamp protrudes such that the cooling fluid exhausts through a gap between the lamp and the plate.

4. The apparatus recited in claim 1, wherein the cooling means is a fan.

5. The apparatus recited in claim 1, wherein the cooling means is a low-voltage fan that receives supply voltage from a power supply mounted within the second housing.

6. The apparatus recited in claim 1, further comprising means in proximity with the second housing for de-energizing the lamp when a temperature about the second housing exceeds a pre-determined value.

7. The apparatus recited in claim 6, wherein the de-energizing means is a thermal protector.

8. The apparatus recited in claim 7, wherein the thermal protector is secured to the second housing adjacent to the lamp.

9. The apparatus recited in claim 1, wherein the cooling means is mounted in the second housing to receive cool fluid from outside the second housing and to exhaust the cool fluid to about the lamp.

10. The apparatus recited in claim 1, wherein the first housing is a ceiling-mounted recessed lighting fixture housing.

11. The apparatus recited in claim 1, further comprising means, removably mounted within the second housing, for receiving one or more lamps.

12. The apparatus recited in claim 11, wherein the second housing includes an outer wall having an access window through which the receiving means may be accessed for installation or removal thereof.

13. The apparatus recited in claim 11, wherein the receiving means comprises a removable trim insert that includes one or more lampholders, each of which receives a lamp.

14. The apparatus recited in claim 5, wherein the fan is a compact DC fan, and wherein the power supply is a compact DC power supply that is coupled in parallel to voltage source that also supplies the lamp.

15. The apparatus recited in claim 7, wherein the fan is a compact DC fan, and wherein the power supply is a compact DC power supply that is coupled in parallel to voltage source that also supplies the lamp, and wherein the thermal protector is series coupled in relation to the voltage source and the lamp.

16. The apparatus recited in claim 1, further comprising a means for receiving a relatively elongated lamp, and an extender section secured to the second housing that encloses the relatively elongated lamp.

17. The apparatus recited in claim 1, wherein the cooling means is a fan that receives supply voltage from a power supply mounted on the first housing.

18. The apparatus recited in claim 13, further comprising at least one step-down transformer that supplies reduced voltage to at least one of the lamps.

19. The apparatus recited in claim 13, further comprising a plurality of step-down transformers mounted within the second housing, wherein each of the transformers supplies reduced voltage to one of a plurality of lamps mounted on the trim insert.

20. The apparatus recited in claim 11, further comprising:

a second means for receiving a lamp mounted within the second housing;

an adapter secured in the second means for receiving a lamp and electrically coupled to the means, removably mounted within the second housing, for receiving one or more lamps to thereby supply voltage to the lamps.

21. The apparatus recited in claim 1, further comprising an eyeball apparatus that is tiltably mounted in the second housing, the eyeball apparatus including a trim ring having at least one intake vent disposed therein and a mounting plate having at least one exhaust vent disposed therein.

22. The apparatus recited in claim 1, further comprising:

means in the second housing for receiving an A-type lamp; and

a reflector that is mounted in the second housing to downwardly reflect light from the A-type lamp.

23. The apparatus recited in claim 1, further comprising:

means in the second housing for receiving a fluorescent lamp; and

a fluorescent lamp ballast in the second housing and coupled to receive supply voltage therefrom and provide starting voltage to the fluorescent lamp.

24. A fan-cooled trim for use in conjunction with a first housing that receives a lamp, comprising:

a trim housing comprising an outer wall that fits within and spaced apart from the first housing to thereby define a space between the outer wall and the first housing;

a plate mounted to the second housing and having one or more vents that admit a cooling fluid to the space; and

a fan mounted in the second housing for cooling thereof by drawing a cooling fluid from outside the second housing, through the vents, through the space, and exhausting the cooling fluid around the lamp to outside the second housing.

25. A fan-cooled trim for use in conjunction with a recessed lighting housing that receives a lamp, comprising:

a trim housing comprising an outer wall that fits within and spaced apart from the recessed lighting housing to thereby define a space between the outer wall and the recessed lighting housing;

a plate mounted to the second housing and having one or more vents that admit a cooling fluid to the space;

a fan mounted in the second housing for cooling thereof by drawing a cooling fluid from outside the second housing, through the vents, through the space, and exhausting the cooling fluid around the lamp to outside the second housing; and

thermal protection means in proximity to the second housing for selectively de-energizing the lamp when a temperature of the second housing exceeds a pre-determined value.

26. An actively cooled lighting apparatus for use in conjunction with a first housing for a lighting fixture, comprising:

a trim housing mounted within the first housing and spaced-apart therefrom to thereby define a space between the trim housing and the first housing;

means mounted in the trim housing for receiving a lamp and spaced apart from the trim housing to thereby define a gap between the lamp and the trim housing when the lamp is mounted therein; and

means for cooling the trim housing by drawing a cooling fluid from outside the trim housing, through the space, and exhausting the cooling fluid over the lamp through the gap to outside the trim housing.

27. The apparatus recited in claim 26, wherein the cooling means is a fan.

28. The apparatus recited in claim 26, wherein the cooling means is a low-voltage fan that receives supply voltage from a power supply mounted within the trim housing.

29. The apparatus recited in claim 26, further comprising means in proximity with the trim housing for de-energizing the lamp when a temperature about the trim housing exceeds a pre-determined value.

30. The apparatus recited in claim 29, wherein the de-energizing means is a thermal protector.

31. The apparatus recited in claim 26, wherein the first housing is a ceiling-mounted recessed lighting fixture housing.

32. The apparatus recited in claim 26, wherein the means for receiving a lamp further comprises means, removably mounted within the trim housing, for receiving one or more lamps.

33. The apparatus recited in claim 32, wherein the receiving means comprises a removable trim insert that includes one or more lampholders, each of which receives a lamp.

34. The apparatus recited in claim 33, further comprising at least one step-down transformer that supplies reduced voltage to at least one of the lamps.

35. The apparatus recited in claim 33, further comprising:

a second means for receiving a lamp mounted within the trim housing;

an adapter secured in the second means for receiving a lamp and electrically coupled to the means, removably mounted within the trim housing, for receiving one or more lamps to thereby supply voltage to the lamps.

36. The apparatus recited in claim 26, further comprising an eyeball apparatus that is tiltably mounted in the trim housing, the eyeball apparatus including a trim ring having at least one intake vent disposed therein and a mounting plate having at least one exhaust vent disposed therein.

37. The apparatus recited in claim 26, further comprising:

means in the trim housing for receiving an A-type lamp; and

a reflector that is mounted in the trim housing to downwardly reflect light from the A-type lamp.