Co-extruded light pipe

• US 6,095,673 A
• Filed: 01/20/1998
• Issued: 08/01/2000
• Est. Priority Date: 01/20/1998
• Status: Expired due to Term

• Current Assignee: Tyco Electronics Services GmbH (TE Connectivity Ltd. (United Kingdom))
• Original Assignee: The Whitaker Corporation (Meggitt PLC)
• Inventors: Du Pont, Ronal C., Goto, Kazuhiro, Luca, Dragos, Gyimes, Andras
• Primary Examiner(s): NATNITHITHADHA, NAVIN
• Application Number:
  US09/008,950
• Time in Patent Office: 924 Days
• Field of Search: 362/31, 362/551, 362/560, 362/582, 362/223, 362/307, 362/327, 385/147, 385/901
• US Class Current: 362/582
• CPC Class Codes: B29C 48/00 Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor extrusion blow-moulding B29C49/04
• CPC Class Codes: B29C 48/07 Flat, e.g. panels
• CPC Class Codes: B29C 48/10 flexible, e.g. blown foils
• CPC Class Codes: B29C 48/12 Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
• CPC Class Codes: G02B 6/0008 the light being emitted at the end of the fibre
• CPC Class Codes: Y10S 385/901 Illuminating or display apparatus

Abstract

A light transmitting strip or light pipe 2 is used to illuminate an elongate area along which the light pipe 2 extends. The illumination is provided by light emanating laterally relative to the axis of the light pipe, and the light intensity is substantially uniform, at least to an observer, along the length of the light pipe 2. The light pipe 2 has a clear light guide section 4 and an opaque section 10 that is separated from the light guide section 4 by an air gap 8. The clear section 4 and the opaque section 10 are joined by top and bottom couplings 12 and 14, and the two sections are formed by coextruding an acrylic resin through a single coextrusion die. Light emitted laterally from the light guide 4 toward the arcuate opaque section 10 is reflected laterally through the clear light guide 4 transverse to the axis of the light pipe 2, so that all light extends through the front surface 6 of the light guide 4. By separating the reflecting opaque section 10 from the clear light guide 2 by an air gap 8, the lighting intensity can be more uniform over the length of the lighting strip or light pipe.

Claims

1. A light transmitting strip for illuminating an elongated area between a location relatively proximate to a light source and a location relatively remote from the light source so that the light intensity at the relatively remote location is approximately comparable to the light intensity at the relatively proximate location, the light transmitting strip comprising:

a relatively clear light guide having a length equal to the distance between the relatively proximate location and the relatively remote location, wherein said light guide comprises an extruded material;

a reflective member extending adjacent the light guide, wherein said reflective member comprises an extruded material; and

wherein said light guide and reflective member are spaced apart to define an air gap therebetween.

2. The light transmitting strip of claim 1 wherein the cross sectional configuration of the light transmitting strip is constant between the relatively proximate location and the relatively remote location.

20. The light transmitting strip of claim 1, wherein the extruded materials of the light guide and the reflective member are formed from clear resins, and said reflective member further comprises opaque filler.

21. The light transmitting strip of claim 20, wherein the clear resins of the light guide and the reflective member are independently selected from the group consisting of:

acrylic resin, polycarbonate, polystyrene and ABS.

22. The light transmitting strip of claim 21, wherein the clear resins of the light guide and the reflective member are acrylic resins.

3. A light transmitting strip have proximal and distal ends relative to the source of light, the light transmitting strip comprising:

a relatively clear light guide extending between said proximal and distal ends and comprising an extruded material;

a reflective member extending adjacent the light guide, wherein said reflective member comprises an extruded material;

wherein said light guide and reflective member are coextruded to form a continuous structure and are spaced apart to define an air gap therebetween; and

wherein the cross sectional configuration of the light transmitting strip is constant between the proximal and distal ends.

5. The light transmitting strip of claim 3 wherein the reflective member comprises an arcuate member.

6. The light transmitting strip of claim 5 wherein the reflective member comprises a relatively opaque portion of the coextruded light transmitting strip.

7. The light transmitting strip of claim 6 wherein the reflective member comprises a white member.

8. The light transmitting strip of claim 6 wherein the light guide comprises a clear acrylic member and the reflective member comprises a relatively opaque acrylic member coextruded with the clear light guide.

9. The light transmitting strip of claim 8 wherein the reflective member and the light guide are coextruded.

4. A light transmitting strip comprising:

a relatively clear light guide wherein said light guide comprises an extruded material;

a reflective member extending adjacent the light guide, wherein said reflective member comprises an extruded material and an opaque filler; and

wherein said light guide and reflective member are spaced apart to define an air gap therebetween and the reflective member is joined to the light guide on opposite ends of the air gap.

10. An elongated light pipe having a front and back orientation perpendicular to its length and comprising two coextruded axially extending sections, the first section being relatively clear and the second section being relatively opaque, the second section extending along a back portion of the first section and opposing a front portion of the first section, wherein said second section reflects incident light along the length of the light pipe to illuminate the front portion.

11. The light pipe of claim 10 wherein the relatively opaque section is separated from the relatively clear section by an air gap.

12. The light pipe of claim 11 wherein the relatively opaque section is joined to the relatively clear sections at the top and the bottom of the air gap.

13. The light pipe of claim 12 wherein the air gap has an arcuate cross section with the relatively opaque section forming a generally converging lens on one side of the air gap and with the relatively clear section having a generally circular cross section on the opposite side of the air gap.

14. The light pipe of claim 13 wherein the relatively clear section includes substantially tangential sections extending from the top and bottom of the circular cross section and located at the top and bottom of the air gap to join the relatively clear section to the relatively opaque section.

15. The light pipe of claim 10 wherein the relatively opaque section is arcuate and an opposite side of the relatively clear section is arcuate, the top and the bottom of the light pipe having flat surfaces.

16. The light pipe of claim 10 wherein the relatively opaque section and the relatively clear section are each molded from an acrylic resin.

17. The light pipe of claim 10 wherein the finish of the exterior of the relatively clear section is substantially constant between opposite ends of the light pipe.

18. The light pipe of claim 10 wherein the relatively clear first section is separated from the relatively opaque second section by an intermediate layer having an index of refraction lower than the second section.

19. A lighting strip comprising:

a light source located at one end of the lighting strip;

an elongated light pipe having a constant cross section and a front and back orientation perpendicular to its length which extends from the light source to a distal end, said light pipe comprising two co-extruded sections, the first section being a clear light guide and the second section being a relatively opaque reflecting member and extending along a back portion of the first section and opposing a front portion of the first section, wherein said second section reflects incident light through the first section along the length of the front portion; and

wherein said first and second sections are spaced apart to define an air gap therebetween.