Method and apparatus for transmitting power and data signals via a network connector system including integral power capacitors

• US 6,095,867 A
• Filed: 09/21/1998
• Issued: 08/01/2000
• Est. Priority Date: 09/21/1998
• Status: Expired due to Term

• Current Assignee: Allen-Bradley Company LLC (Rockwell Automation, Inc.)
• Original Assignee: Rockwell Technologies, LLC (Teledyne Technologies Incorporated)
• Inventors: Brandt, David D., Lounsbury, Robert E.
• Primary Examiner(s): Bradley, Paula
• Assistant Examiner(s): GUSHI, ROSS N
• Application Number:
  US09/158,185
• Time in Patent Office: 680 Days
• Field of Search: 439/620, 439/189, 439/502, 439/505, 439/506, 439/52, 439/516, 439/404, 439/407, 439/411, 439/412, 439/413, 439/422, 439/405, 439/492, 439/499, 174/52.1, 174/52.3, 174/70 C, 174/71 R, 174/70 R, 174/72 A, 174/72 C, 174/72 TR
• US Class Current: 439/620.09
• CPC Class Codes: H01R 12/675 with contacts having at least a slotted plate for penetration of cable insulation, e.g. insulation displacement contacts for round conductor flat cables
• CPC Class Codes: H01R 13/665 with built-in electronic circuit H01R13/70, H01R13/719 take precedence

Abstract

A network, network connector and method are provided for transmitting power and data signals between device nodes. The network utilizes a trunk cable in which a pair of power conductors and a pair of signal conductors are embedded in an insulative cover. The connector makes contact with the power and signal conductors during installation, such as by contact members which pierce the insulative cover of the cable. The connector has a base portion and an interface portion fitted to the base portion. A capacitor is disposed in the base portion and electrically coupled across the power conductors when the connector is installed. A node device is coupled to the cable via the interface module. When the device draws power from the cable, the capacitor limits perturbations of the supply voltage to reduce differential mode noise on the signal conductors.

Claims

1. A modular connector for a power and data transmission network, the network including a trunk cable having first and second power conductors and first and second signal conductors disposed in an insulative cover, the power and signal conductors being configured to transmit power and data to a plurality of device nodes, the connector comprising:

a modular body;

a device interface configured to transmit power and data from the power and data conductors to a networked device;

first and second conductive elements disposed in the body for conducting power from the power conductors to the device interface;

third and fourth conductive elements disposed in the body for conducting data signals from the signal conductors to the device interface; and

a capacitive circuit disposed in the, body and electrically coupled to the first and second conductive elements wherein the capacitive circuit is operative to limit chances in potential difference between the power conductors due to power drawn by a device coupled to the connector.

2. The connector of claim 1, further comprising a plurality contact members electrically coupled to the first, second, third and fourth conductive elements, the contact members having contact portions configured to pierce the insulative cover of the cable and to contact the power and signal conductors.

3. The connector of claim 1, wherein the body includes a base module and an interface module, the base module being configured to remain resident on the cable, the interface module being configured to be removably secured to the base module.

4. The connector of claim 3, wherein the first, second, third and fourth conductive elements and the capacitive circuit are disposed in the base module.

5. A network for transmitting electrical power and data to a plurality of device nodes, the network comprising:

a trunk cable having first and second power conductors and first and second signal conductors disposed in an insulative cover; and

at least one connector configured to be coupled to the cable, the connector including electrically conductive power and data transmitting elements for transmitting power and data signals from the cable to a networked device coupled to a node, the connector further comprising a capacitor coupled to the power transmitting elements to electrically couple the capacitor across the first and second power conductors when the connector is coupled to the cable wherein the capacitor is operative to limit changes in potential difference between the power conductors due to power drawn by a device coupled to the connector.

6. The network of claim 5, wherein the signal conductors are disposed intermediate the power conductors in the insulative cover.

7. The network of claim 5, wherein the connector includes a plurality of contact members electrically coupled to the conductive elements, the contact members being configured to pierce the insulative cover and to electrically couple the power and signal conductors to the conductive elements.

8. The network of claim 5, wherein the connector includes a base portion configured for attachment to the cable and an interface portion removably secured to the base portion for transmitting power and data signals from the base portion to a networked device.

9. The network of claim 8, wherein the capacitor is disposed in the base portion.

10. A connector system for a power and data transmission network, the network including a trunk cable having first and second power conductors and first and second signal conductors disposed in an insulative cover, the power and signal conductors being configured to transmit electrical power and data signals to a plurality of device nodes, the system comprising:

a base module having a recess for receiving the cable and also having electrically conductive elements for transmitting power and data signals from the power and signal conductors;

a capacitor disposed in the base module and electrically coupled across a pair of the conductive elements which transmit power from the power conductors wherein the capacitor is operative to limit changes in potential difference between the power conductors due to power drawn by a device coupled to the connector; and

an interface module removably securable to the base module for transmitting power and data signals from the conductive elements to a device node.

11. The system of claim 10, wherein the base module includes a lower portion and an upper portion, the lower and upper portions mating to form a recess for receiving the cable.

12. The system of claim 10, wherein the conductive elements include contact portions configured to pierce the insulative cover and to contact the power and signal conductors upon installation of the base module on the cable.

14. The method of claim 10, wherein the connector includes a base portion and an interface portion, the capacitor being disposed in the base portion, and wherein step (a) includes electrically coupling the device to the interface portion.

15. The method of claim 10, wherein step (a) includes installing the base portion on the cable such that the interface portion is removable from the base portion without removal of the base portion from the cable.

16. The method of claim 10, wherein the base portion is installed on the cable via contact members which pierce the insulative cover and contact the power and signal conductors.

17. The method of claim 16, wherein the signal conductors are disposed in the cable intermediate the power conductors, and wherein step (d) includes limiting differential mode noise imposed on the signal conductors due to the change in potential difference between the power conductors.

13. A method for transmitting power and data signals to a networked device, the method comprising the steps of:

(a) coupling the device to a trunk cable via a modular connector, the cable including first and second power conductors and first and second signals conductor disposed in an insulative cover, the power conductors being coupled to a source of electrical power, the connector including a capacitor electrically coupled across the power conductors;

(b) applying an electrical potential difference to the power conductors to charge the capacitor;

(c) applying an electrical current to the device from the power conductors through the connector; and

(d) at least partially discharging the capacitor to limit change in the potential difference between the power conductors.